Tea bag packaging system for small production runs
Streamline your tea packaging efficiency with precision knotting technology, optimizing eco-friendly tea bag creation while minimizing product degradation and enhancing production control.
Packages and Knots Tea Bags Efficiently
The C28-E from IMA Tea & Herbs is a compact tea bag packaging machine that revolutionizes the process with its proprietary knot technology, eliminating metal staples for an eco-friendly product. Designed for tea and herbal tea manufacturers, this machine efficiently packages up to 210 bags per minute, catering to smaller production runs. Its multifunctional capabilities allow for the processing of naked bags, crimped, and heat-sealed outer envelopes, accommodating up to 3 grams of non-free-flowing products like loose leaf teas and powdered spices. The vibrating feeding system minimizes product degradation during packaging, ensuring high-quality output. Integration into production lines is seamless, with options for automatic cartoning and hand removal units enhancing operational flexibility. Equipped with an integrated PC for logic control and a video camera system for constant knot conformity verification, the C28-E ensures top-notch quality management. Additionally, the machine operates with a maximum power consumption of 2.5 kW and utilizes sustainable materials, supporting eco-friendly initiatives in packaging.
Benefits
- Increases production efficiency with speeds up to 210 bags per minute.
- Minimizes environmental impact using sustainable, metal-free knotting technology.
- Maintains product integrity with a vibrating feeding system that reduces degradation.
- Ensures product quality through constant knot conformity verification with video inspection.
- Enhances operational flexibility with options for automatic cartoning and manual bag removal.
- Applications
- Herbal teas,Tea,Non-free-flowing products
- End products
- Green tea bags,Loose leaf herbal tea bags,Black tea bags,Matcha tea bags,Rooibos tea bags,Chamomile tea bags,Non-free-flowing powdered drink sachets,Peppermint tea bags,Ginger herbal tea bags,Non-free-flowing spice packs
- Steps before
- Herb Selection,Herb Blending,Herb Weighing
- Steps after
- Cartoning,Palletizing,Quality Assurance
- Input ingredients
- tea leaves,non-free-flowing products,herbs,filter paper for tea bags,pre-glued cartons
- Output ingredients
- naked tea bags,crimped outer envelopes,heatsealed outer envelopes,packaged tea bags,filled cartons
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Machine speed
- Up to 210 bags/minute
- Tea bag capacity
- Up to approximately 3.0 grams
- Filter bag maximum volume
- 9.0 cubic centimeters
- Total installed power
- 7 kW
- Maximum power consumption
- 2.5 kW
- Compressed air pressure
- 6 bar
- Compressed air consumption
- up to max 10 Nl/min
- Machine net weight
- Max. 2,200 Kg
- Bag type
- Naked bags,crimped and heatsealed outer envelopes
- Knot technology
- Environmentally friendly,absence of metal staple
- Automatic cartoning attachment
- Pre-glued cartons in one row
- Product control devices
- Video camera for knot check,warning signals
- Vibrating product feeding system
- For non-free-flowing products
- Integrated PC
- For working cycle logic and quality control
- Electronic counting and stacking unit
- Fast count changeover without part replacement
- Machine Speed
- Up to 210 bags/minute
- Automation Level
- Integrated PC with logic and quality control
- Knot Technology
- Environmentally friendly,no metal staple
- Product Feeding System
- Vibrating feeding system for non-free-flowing products
- Packaging Versatility
- Naked bags,crimped and heatsealed outer envelopes
- Cartoning Attachment
- Automatic for pre-glued cartons in one row
- Video Camera Monitoring
- Real-time knot conformity control
- Sustainable packaging materials compatibility
- Yes
- Metal-free knot technology compatibility
- Yes
- Non-free-flowing product compatibility
- Yes
- Herb product compatibility
- Yes
- Crimping and heat-sealing paper compatibility
- Yes
- Compact footprint
- Small,Compact
- Bag type
- Naked bags,crimped and heat-sealed outer envelopes
- Control panel type
- Integrated PC for logic and quality control
- Discharge method
- Hand removal or automatic cartoning
- Control panel type
- Integrated PC
- Integration possibilities
- Automatic cartoning attachment
- Discharge method
- Hand removal unit