Vffs packaging solution for diverse bag styles and high hygiene standards

Enhance your packaging operations with high-speed, flexible VFFS solutions that accommodate multiple bag styles, ensuring efficient and hygienic handling for diverse food products, from powders to solid snacks.

Fills, Seals, and Packs Diverse Products

The VFFS Packaging Machine from Syntegon revolutionizes packaging with its versatile design for both the food and pharmaceutical industries. It excels in filling, sealing, and packing various products such as bread rolls, cornflakes, and espresso pods. Utilizing continuous and high-speed operation, it seamlessly integrates into existing production lines, enhancing efficiency. The machine supports multiple bag styles, including Doy Zip and stick packs, and boasts an easy-to-use HMI for rapid changeovers and minimal downtime. Built with robust servo technology, it ensures energy efficiency and precision, helping manufacturers meet stringent hygiene and industry standards. Custom engineering options and maintenance services are available to match specific operational needs.

Benefits

  • Enhances productivity with swift changeovers and continuous operation.
  • Minimizes energy use through efficient servo technology.
  • Supports diverse product lines, offering flexibility in bag styles.
  • Meets industry hygiene standards with easy-to-clean design.
  • Integrates easily into existing systems for seamless production flow.

General


Applications
Frozen food,Pasta,Snacks,Bakery,Confectionery,Coffee,Chilled food,Noodles,Granules,Cereals,Bars,Nuts,Rice,Powders,Chocolate,Fresh,Tea
End products
Spaghetti,Fresh fruit packs,Effervescent tablets,Whey protein powder,Protein bars,Jasmine rice,Granola bars,Espresso coffee pods,Croissants,Bread rolls,Cornflakes,Frozen vegetables,Gummy candies,Salted peanuts,Green tea sachets,Instant noodles,Almond snacks,Pre-packaged salads,Milk chocolates,Ravioli
Steps before
Weighing,Dosing
Steps after
Cartoning,Case Packing,Inspection,Sealing
Input ingredients
food products,non-food products,stick packs,vacuum packs,coffee,stand-up bags,reclosable bags,sensitive powders,granules,bakery products,cereals,confectionery,chocolate,bars,fresh food,chilled food,frozen food,pasta,rice,noodles,snacks,nuts
Output ingredients
pillow bags,Doy Zip bags,stand-up reclosable Doy Zip bags,high-quality seals,sealed packages,airtight seals,reclosable zip,tape closure,packaged bakery products,packaged cereals,packaged confectionery,packaged chocolate,packaged bars,packaged fresh food,packaged frozen food,packaged pasta,packaged rice,packaged snacks,packaged nuts
Market info
Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.

Technical Specifications


Speed
High-speed solution
Bag type
Pillow bags / Doy Zip bags
Automation
Intuitive HMI / PLC-controlled
Sealing force
Up to 8 kN
Capacity
Various bag styles at high output
Changeover time
As little as 30 minutes
Flexibility
Multi-bag style,various formats
Cooling method
Not specified
Process type
Continuous motion / Intermittent motion
Dosing accuracy
High dosing accuracy
Machine design
Modern design / SVC hygienic design
Hygiene
SVC most hygienic / Easy washdown
Product type
Food and non-food products
Sealing technology
Patented zipper application

Operating Characteristics


Working mechanism
Continuous motion
Integrated steps
Weighing,dosing,handling,cartoning,case packing
Changeover time
Fast and easy,as little as 30 minutes for certain bag styles
Automation level
Intuitive HMI,PLC-controlled
CIP/SIP
Suitable for easy washdown cleaning
Batch vs. continuous operation
Continuous
Energy efficiency
Optimized for reduced downtime and energy use
Cleaning method
Easy washdown
Sealing technology
Seal force up to 8 kN
Bag style flexibility
Multiple styles,including Doy Zip,pillow
User experience
Easy-to-use HMI,user-centric design

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Stand-up pouch / Pillow bag
Bag style
Pillow / Doy Zip / Reclosable

Physical Characteristics


Compact footprint
Adaptable machine size
Control panel type
Intuitive HMI
Discharge method
High-speed stick pack and pillow bag
Bag type
Pillow,Doy Zip,Reclosable
Changeover time
30-minute format change
Bag size flexibility
Multiple bag styles
Sealing technology
Seal force up to 8 kN
Hygiene level
Easy washdown,hygienic design
Machine design
Modern and robust

Custom Options


Control panel type
User-centric HMI
Flexibility
Different pack styles,high output,sustainable materials
Machine design
Modern,hygienic,robust processes