Volumetric loading system for biscuits and crackers
Streamline your snack production with efficient volumetric loading, designed to handle delicate slugs of biscuits and crackers with precision and speed, ensuring seamless integration into your high-speed packaging process.
Loads and Packs Biscuits and Crackers Efficiently
The Clipper from Royal Houdijk is a versatile volumetric slug loader, expertly designed to manage high-speed, continuous loading and packing of biscuits and crackers. Its unique selling point is its gentle and precise handling, ensuring product integrity across a range of shapes and sizes. Integrating seamlessly into existing production lines, the Clipper is ideal for biscuit and cracker manufacturing, facilitating efficient processes from loading to packaging.
This system features a vibratory buffer that maintains a constant product supply, and a SLUGMASTER for gradual slug buildup, ensuring synchronization and precise slug count management. It supports various packaging configurations, whether in flow packs or trays, with the TRAYMASTER module orchestrating tray handling with finesse. Capable of achieving capacities of over 300 packs per minute, the Clipper excels in meeting the rigorous demands of high-output food production facilities.
Royal Houdijk offers customization options to enhance operational efficiency, with engineering support provided for tailored integration into your production environment. Whether in stainless steel or other materials suitable for food-grade environments, the Clipper stands out for its energy-efficient operation and robust construction, aligning with industry standards for quality and safety.
Benefits
- Increases production efficiency by achieving over 300 packs per minute.
- Ensures product integrity with gentle, synchronized handling.
- Reduces changeover time with flexible tray configuration options.
- Minimizes waste and ensures consistent output through precise slug counting.
- Supports seamless integration into existing high-speed food production lines.
- Applications
- Biscuits,Crackers,Snacks
- End products
- Digestive biscuits,Sandwich biscuits,Wheat crackers,Cream crackers,Oatmeal biscuits
- Steps before
- Product Handling,Feeding,Slug Count Building
- Steps after
- Flowpacking,Tray Loading,Synchronization,Tray Infeed,Tray Outfeed
- Input ingredients
- biscuits,crackers,volumetric slugs
- Output ingredients
- wrapped packs,trays with biscuits,slug count packs
- Market info
- Houdijk is known for designing and manufacturing advanced handling and processing equipment for the biscuit and bakery industry, specializing in automated systems to improve efficiency and maintain product quality.
- Capacity
- 300+ packs/minute per CLIPPER
- Automation
- Automatic tray denester
- Capacity
- Multiple tray cells configuration (1,2,3,or 4 cells per tray)
- Working mechanism
- Volumetric slug loading
- Automation level
- Automatic with product handling system
- Batch vs. continuous operation
- Continuous feeding
- Changeover time
- Quick change-over for tray configurations
- Feeding method
- Vibratory buffer feeding
- Abrasion resistance
- Yes
- Biological compatibility
- No
- Cleanability
- High
- Density/particle size
- Varied – Depending on product
- Corrosive resistance (e.g. acids)
- Not specified
- Product type
- Biscuits / Crackers
- Machine Footprint
- Compact
- Tray Configuration
- 1,2,3,or 4 cells per tray
- Feed Method
- Vibratory Buffer
- Discharge Method
- Flowpack or Trays
- Product Shape Compatibility
- Biscuits or Crackers
- Integration possibilities
- Compatible with Houdijk product handling system
- Control panel type
- Automated tray synchronization and slug handling
- Tray Handling
- Quick change-over support for 1,2,3 or 4 cells per tray
- Loading Method
- Volumetric slug loading