Integrated packaging system for valve and tubular film bags
Achieve precision and efficiency in your packaging line with a system designed for seamless integration and dust-free operation, catering to a variety of products from powders to pastes, ensuring secure sealing and optimal handling for high-volume production environments.
Fills, Seals, and Transports Bags Efficiently
The INTEGRA® series from Haver & Boecker offers fully integrated packaging systems designed to streamline and enhance your production line. These systems efficiently fill, seal, and transport various bagged products, including cement, building materials, chemicals, and foodstuffs, within a dust-enclosed environment. Utilizing a flexible approach, they accommodate both valve and tubular film bags in configurations boasting up to four filling spouts. The robust design supports continuous, high-speed operations with capacities ranging from 300 to 1,200 bags per hour. Integration with existing production lines is seamless, thanks to the Plug & Play design. Featuring advanced control technology, remote diagnostics, and monitoring via the QUAT²RO® system, these systems ensure precision and efficiency in bagging operations. Constructed with durable materials, they offer options such as SEAL technology for bag closure and adaptability for different product consistencies. With a focus on resource conservation, these systems reduce product loss and improve product storage capabilities across diverse industrial applications.
Benefits
- Enhances operational efficiency with high-speed, dust-free packaging.
- Minimizes product loss with precise filling and sealing technology.
- Streamlines production line integration with Plug & Play functionality.
- Lowers maintenance needs through robust construction and remote diagnostics.
- Supports sustainable packaging solutions with customizable options for different bag types.
- Applications
- Flour-type products,Building materials,Pasty products,Chemical products,Liquid products,Minerals,Granular products,Cement
- End products
- Detergent powder,Liquid detergent,Cement powder,Wheat flour,Tomato paste,Limestone granules,Mortar mix,Sugar granules
- Steps before
- Purification,Drying,Grinding
- Steps after
- Packing,Sealing,Transport
- Input ingredients
- powder,flour-type products,granular products,building material,minerals,chemical products,liquid products,pasty products
- Output ingredients
- valve bags,FFS open-mouth bags,5 kg valve bags,tubular film bags
- Market info
- Haver & Boecker is renowned for its expertise in manufacturing advanced industrial ETO equipment, specializing in material handling, packing, and screening technology for industries like mining, construction, and chemicals, known for innovation and quality.
- Bag type
- Valve / Open-mouth / FFS
- Filling speed
- 300-1200 bags/hour
- Automation
- Fully automatic
- Dust-enclosed housing
- Yes
- Filling spouts
- 1 to 4 spouts
- Valve closure
- SEAL Technology
- Filling module
- Turbine / Air
- Modularity
- Customizable configuration
- Monitoring
- QUAT²RO® System
- Remote diagnostics
- Available
- Original spare parts
- Worldwide OEM supply
- Plug,Play
- Housed,complete system
- Automation level
- Fully automated
- Changeover time
- Configurable
- Filling flexibility
- 1 to 4 filling spouts
- Packing speed
- 300–1,200 bags/hour
- Dust control
- Dust-enclosed housing
- Packaging capability
- Valve bags,tubular film,open-mouth
- Remote diagnostics
- Yes,with digital equipment
- Seal technology
- Option for valve shut welding
- Cleaning method
- Fully enclosed system
- Abrasion resistance
- Suitable for granular and powder products
- Cleanability
- Dust-enclosed housing
- Density/particle size
- Adaptable for different materials
- Corrosive resistance (e.g. acids)
- Components compatible with chemical products
- Product Type
- Powder / Flour-type / Granular
- Container Type
- Valve Bags / Open-mouth Bags / FFS tubular film
- Filling Purpose
- Packaging of building material,minerals,or chemical products
- Compatibility with Product State
- Liquid / Pasty Products
- CE marking
- Yes
- ATEX certification
- Yes
- FDA compliance
- Optional
- ISO certification
- 9001
- GMP compliance
- Optional
- Machine footprint
- Compact design
- Filling spouts
- 1 to 4 spouts
- Bag handling
- Valve bags / Tubular film
- Control panel type
- Advanced with Siemens TIA portal
- Discharge method
- Bag discharge belt
- Control technology
- Integrated and intelligent
- Enclosure
- Dust-enclosed housing
- Bag gripper
- Included for safe transport
- Filling tube
- With inflatable sleeve
- Filling module configurations
- VT / VL module for valve bags,ST / SL module for tubular film
- Saddle height adjustment
- Automatic for different bag lengths
- Filling module choice
- Turbine (T) / Air (L)
- Filling technology
- VT / VL for valve bags,ST / SL for tubular film
- SEAL upgrade
- Available for IV modules
- Saddle height adjustment
- Automatic for different bag lengths
- QUAT²RO® monitoring
- Track machine status and create reports
- QUAT²RO® remote service
- Support for servicing
- QUAT²RO® analytics
- Production process optimization
- Control panel type
- MEC® 4.0 operating display
- Lighting system
- Intelligent lighting for operating status