Complete solution for packaging of bakery products

Streamline your bakery’s packaging process with a fully automated solution designed to enhance efficiency, reduce manual handling, and ensure precise product presentation for a wide range of baked goods.

Automates Packaging of Bakery and Confectionery Products

ULMA Packaging’s fully automated Bakery Product Packaging System revolutionizes the way bakery and confectionery items are packaged. This system combines flow pack wrappers and vertical baggers with advanced automation featuring anthropomorphic robots for seamless loading. Designed for diverse applications, the system addresses packaging needs for a range of bakery items, including muffins, cookies, and pastries. Its integration involves transporting unitary packages via conveyor belts and bucket elevators to combination multi-head weighers, ensuring precise multipack dosing. Capable of high-speed, continuous operation, this system optimizes throughput without compromising on reliability. Engineered for efficiency, it leverages cutting-edge PLC controls for enhanced integration into existing production lines, accommodating solid and cake-type products. Additionally, it is tailored for easy maintenance, facilitating minimal downtime, making it an indispensable asset for bakery producers, biscuit manufacturers, and confectionery businesses seeking to streamline their packaging processes.

Benefits

  • Enhances operational efficiency by automating product loading and packaging.
  • Increases production speed for high-volume bakery and confectionery lines.
  • Ensures precise packaging weights with combination multi-head weighers.
  • Minimizes labor costs through robotic integration and PLC control.
  • Reduces product handling errors and contamination risks with seamless automation.

General


Applications
Bakery products,Biscuits,Confectionery,Muffins
End products
Cookies,Breads,Doughnuts,Cakes,Croissants,Pastries,Brownies,Biscotti,Confectionery bars
Steps before
Baking,Cooling,Sorting
Steps after
Coding,Labeling,Secondary Packaging,Distribution
Input ingredients
muffins
Output ingredients
unitary muffin packages,multipack bakery products
Market info
ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.

Technical Specifications


Automation
Fully automated
Loading Method
Anthropomorphic robot
Unitary Packaging
Flow pack wrapper
Transport System
Conveyor belts and bucket elevator
Bagging Method
Vertical multipack bagger
Weighing System
Combination multi-head weighers
Loading Speed
Automatic

Operating Characteristics


Automation level
Automatic / Robotic
Working mechanism
Flow wrapping
Integrated steps
Loading,wrapping,transporting,bagging
Batch vs. continuous operation
Continuous
Changeover time
Not specified

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Varied for muffins and multipack
Fragility
Delicate items like muffins

Physical Characteristics


Conveyor system
Conveyor belts and bucket elevator
Automatic loading system
Anthropomorphic robot
Flow wrap machinery
Two flow pack wrappers
Vertical bagger machines
Two vertical baggers

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
Anthropomorphic robot integration
System configuration
Modular design for unitary and multipack packaging
Load capacity customization
Adjustable multi-head weighers