Microbatch dosing for precision ingredient measurement
Achieve precise ingredient dosing with our MicroBatch system, designed to ensure high batch accuracy using advanced loss-in-weight technology, perfect for enhancing consistency in complex processing operations.
Accurately Doses and Weighs Small Ingredient Batches
The MicroBatch Loss-in-Weight Dosing System from SPS | Solids Process Solutions is engineered to deliver precision and reliability for industries demanding exact ingredient dosages. Specializing in high accuracy, it employs a weighed tilt-over bowl for precise measurement and automatic discharge, stopping once the target weight is reached. Ideal for diverse applications such as fish pellets, pharmaceutical tablets, and plastic compounds, it thrives in environments requiring stringent dosing.
The system supports batch processing with a focus on accuracy and efficiency, capable of handling powders and granules. It integrates seamlessly into production lines with its PLC automation, offering options for remote monitoring. Energy efficiency is enhanced by its Automatic Rate Turndown (A.R.T.) mode, minimizing consumption. Available in robust materials like stainless steel for durability and corrosion resistance, this dosing system aligns with industry-specific compliance needs, including GMP and FDA where applicable. Its modular design supports easy integration and maintenance, making it a reliable choice for tailored production requirements.
Benefits
- Enhances production accuracy with precise loss-in-weight dosing, reducing material waste.
- Supports diverse industry applications, increasing equipment versatility.
- Integrates seamlessly with existing systems, minimizing operational disruptions.
- Reduces energy usage through efficient A.R.T. mode, lowering operational costs.
- Available in corrosion-resistant materials, ensuring longevity in harsh environments.
- Applications
- Food,Fine chemical,Feed,Recycling,Nutrition,Detergents,Compounding,Chemical,Pharma,Plastics,Minerals,Masterbatch,Aquafeed,Dairy,Petfood
- End products
- Mineral supplements,Calcium carbonate tablets,Plastic compounds,Specialty chemicals,Dog kibble,Pharmaceutical tablets,Laundry detergent powder,Color masterbatches,Recycled plastic granules,Milk powder,Fish pellets,Protein powder,Powdered animal feed,Seasoning blends,Plastic pellets,Dietary supplements
- Steps before
- Ingredient Preparation,Weighing Raw Materials
- Steps after
- Batch Mixing,Quality Testing
- Input ingredients
- small ingredient amounts,various solids
- Output ingredients
- batched materials,accurate batch outputs
- Market info
- Batch size
- Small ingredient amounts
- Accuracy
- High batch accuracy
- Dosing method
- Loss-in-weight
- Discharge method
- Automatic discharge with tilt-over bowl
- Feeding mode
- Coarse/fine flow or A.R.T mode
- Automation
- Automatic stopping at target weight
- Working mechanism
- Loss-in-weight batch dosing
- Batch vs. continuous operation
- Batch
- Automation level
- Automatic discharge
- Cleaning method
- Manual
- Feeding mode
- Coarse/fine flow or A.R.T. mode
- Accuracy control
- High batch accuracy
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact
- Discharge method
- Tilt-over bowl
- Feeding method
- Coarse/fine flow
- Automation
- Automatic stop at target weight
- Control Method
- Controller-based
- Discharge method
- Weighed tilt-over bowl for automatic discharge