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Detergent Drying Equipment

A dishwasher tablet is an essential detergent. It consists of a pressed mixture of sodium and potassium salts, surfactant, fragrance, and other filler agents, mixed with the help of tablet making machines. The products’ use in America and Europe is high, unlike in the Asian continent, where the price limits its usage. Its global market size will reach $990 million in 2026 from $475.6million in 2019, according to Grand View Research forecasts.

Dishwasher tablets

Laundry detergents are currently on the rise due to increasing urbanization and the need for automation. The global market will reach $98,139.7 million by 2030 from $61,711.0 in 2020, influencing the demand for laundry detergent equipment. Unlike in Western countries, powdered detergents are more popular in Asia and China because they’re cheaper.

Laundry detergent

Although invented in the early 20th century by Otto Rohm, detergents gained popularity in the 1950s due to the development of modern technology and washing machines which started replacing scrub boards. The liquid detergent manufacturing process involves three key stages: soap premix manufacture, ingredient mixing and enzyme addition.

Liquid detergents

Powder detergent is one of the most widespread washing solutions used in the laundry of fabrics. Since they contain no water, powder detergents are lighter than liquid detergent or pods, which results in cheaper transport and, thus, a more affordable choice for the end consumer. Although manufacturers can formulate their powder detergents differently, the detergent powder production process relies on a combination of builders, surfactants, and enzymes.

Powder detergent

The wave of liquid soaps and detergents in the 1950s revolutionized home and personal care. Cheap and convenient, these off-the-shelf products fit perfectly into the lifestyle of the time. A few decades later, though, plastic waste put the sustainability of hygiene products into question. Refill tablet production technology answers that by eliminating single-use plastic. Instead of picking up a new bottle every time, end-users complete the formulation process in a multi-use container and with a simple instruction: just add water.

Refill tablets

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JetAir-Brochure-JetTunnel.pdf

To put into perspective, the average number of peanuts that you use to make a 12-ounce jar of peanut butter is 540 pieces. Peanut butter is widely used as a spread for most bread and biscuits. To make it, use raw peanuts and process them using peanut butter making machines.

Peanut butter

In 2009, billionaire Stanley Ho made the winning bid for a giant white truffle weighing 3.3 pounds during an auction. Price: $330,000. Looking at the price, there's no need to explain why truffles are called the diamonds of the kitchen. After harvesting, they are selected to be sold fresh or processed to make truffle products such as truffle cream. Truffle processing involves cleaning, cutting, grinding, cooking, packaging, and sterilizing.

Truffle cream

As simple as its own ingredients, the grain-hops-yeast trifecta along with water are the big four ingredients for making beer. The beer-making process is known as brewing and involves several steps like milling, mashing, lautering, boiling, and fermentation.

Beer

Mineral water is mother nature’s cocktail of dissolved solids. The concentration of essential chemicals in the water makes it an excellent source of nutrients and electrolytes. Although your bottled product retains most of the properties present at its natural condition, the water still needs some help before it can be safely consumed.

Mineral water

Originally developed as medicinal remedies, soft drinks quickly burst into a whole new category of non-alcoholic beverages. To make a soft drink, simply dissolve one part syrup into five parts water. For extra punch, add carbon dioxide to turn the mixture into a fizzy drink.

Soft drinks

Electrolyte drinks

High-efficiency blowers reduce costs by up to 70

Dry up to 120,000 jars per hour

Sanitary design for easy cleaning

Fits in line with your existing plant

Design and function custom-optimized to your exact needs

Air knife drying systems use high-speed blowers to remove unwanted moisture and debris delivering dry and clean air. Air knife dryers and blowers help you to solve production and packaging line problems resulting from excess water, condensation, dust particulates, or other contaminants adhering to your product.

Air knife dryers

Blow Off Systems

Food

Industrial Drying Equipment

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Find Industrial drying equipment for your manufacturing process and connect with a global network of leading production technology suppliers.

Drying - Making.com

Industrial Drying Equipment - Making.com

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Detergents are cleaning agents that help remove dirt and grease from porous and non-porous surfaces. Industrial production of detergents began after World War I. Still, it was after the 1950s and 1960s that the detergent industry grew exponentially due in part to the development of new detergent manufacturing equipment.

Detergents

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Liquid

Packaging

Batch

Continuous

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

liquid

solid

In food or beverage production where a product is filled into jars, there is often residual moisture or debris remaining after filling and/or cooking.

Air knife drying system for containers - Making.com

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jetair-brochure-ion3-pdf

JetAir-Brochure-ION3.pdf

Water-free rinsing reduces resource consumption

Save up to 70% energy compared to compressed air

Bespoke design for your needs ensures perfect rinsing

High throughput of up to 90,000 containers per hour

Vacuum debris collection with HEPA for better air quality

Pharmaceutical

Traditional water rinsing solutions for containers used in the food and pharmaceutical sectors use and waste large amounts of water. The rinsed containers

Air rinsing system for containers - Making.com

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Dirty substances are generally related to hydrophobic fatty materials insoluble in water. However, detergents are amphiphilic, meaning they contain both non-polar hydrophobic (water-hating) and polar hydrophilic (water-loving) ends. This dual nature allows the detergent to grab the oily-greasy dirt stains and wash them away.

As surfactants or a mixture of surfactants, detergents have the ability to decrease the surface tension of water. This function facilitates the formation of dispersions, <a href="https://making.com/emulsions" target="_blank" rel="noopener">emulsions</a>, and suspensions.

The most common detergent is soap, a sodium salt of fatty acids. To increase solubility, modern detergents contain alkyl-benzene sulfonates. In fact, these compounds (polar sulfonate group) are more soluble in hard water than soap (polar carboxylate group). Polar sulfonate is less likely to bind to calcium and other ions of the hard water than polar carboxylate.

<h2>Detergent manufacturing process</h2>
Detergent manufacturing involves mixing the raw materials in large tanks; the manufacturing process can be batch as well as continuous. Raw materials are selected based on the form and properties of the desired end product. It is essential to mix all ingredients thoroughly in a mixer machine to ensure that the chemicals are evenly distributed in the detergent.

Fillers, surfactants, disinfectant agents, and chemical agents are used as ingredients in detergent making. To give color, powdered pigments can be added. In <a href="https://making.com/hand-soap" target="_blank" rel="noopener">hand soap</a> production, for example, adding a preservative is critical to prevent the proliferation of bacteria if the soap is exposed to a substandard environment.

<h2>Liquid detergent, powder detergent, or laundry detergent?</h2>
Historically, when people referred to detergent, they usually indicated laundry detergent. It was only after the 20th century, due to the development of detergent making equipment, that the word <em>detergent</em> acquired a broader meaning with its liquid and powder form.

Wash, dry, fold, repeat. This is the daily formula for doing laundry. Helping us in this daily task is detergent which has a <em>slightly</em> different formula.

Producers can use three methods when making <a href="https://making.com/laundry-detergent" target="_blank" rel="noopener">laundry detergent</a>: dry mixing, agglomeration, or spray drying. The spry drying technique is the most used because it produces a lightweight, well-hydrated product that doesn’t cake. Pay attention to the pH range when producing the washing powder; the pH has to be  9-10.5. to ensure it is compatible with human skin and can clean effectively.

The ingredients that make up <a href="https://making.com/powder-detergents" target="_blank" rel="noopener">powder detergents</a> are builders, surfactants, and enzymes. This detergent is mainly used as a laundry detergent and is a more affordable choice because containing no water is lighter than liquid detergent, meaning that it has lower transportation costs. Powder detergent can be made by the agglomeration method and can be easily recognized by its granule-like appearance; however, the spry drying method is widely used in the detergent industry because it simplifies the process and improves the profit margin by turning a slurry into a dried powder in a single step.

<a href="https://making.com/liquid-detergents" target="_blank" rel="noopener">Liquid detergents</a> are nothing more than powders mixed with water and chemical solutions called solubilizers, making detergents dissolvable in water.

Powder vs. liquid detergent

Packing your detergent products

<a href="https://making.com/dishwasher-tablets" target="_blank" rel="noopener">Dishwasher tablets</a> are essential to make your dishes shine. The dishwasher tablet production always starts by obtaining granular detergent additives from a spray-dried slurry – Did we already mention that the spray-drying method is everywhere in the detergent making process?

After combining the granules with builders, water, surfactant, bleaching agent, dye, and fragrance, producers transfer it to a hydraulic or rotary press for the tableting process.

…And what about dishwasher tablets?

<h2 style="margin: 0cm 0cm 6.0pt 0cm;">Packing your detergent products</h2>
When it comes to detergents, the packaging process depends on whether the detergent comes in liquid or powder form. For liquid detergents, a filling system pumps the liquid product into plastic bottles where a weighing device controls the correct filling level. After filling, a capping machine seals the bottles. For powder detergent, the packaging process begins by creating the bag or the pouch from a flat carton or laminated film. Then the selected container will be filled with powder detergent and sealed.

Detergent making videos

Detergent filling machine

Detergent capping machine

Innovative technologies for producing detergents 

Detergent Manufacturing Equipment

Connect directly with world-leading manufacturers of detergent manufacturing equipment and find production technology for processing and packing detergents.

Find production technology for making , and connect directly with leading machine manufacturers worldwide.

Find Detergents making equipment - Making.com

Detergent Manufacturing Equipment - Making.com

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Find production technology for drying detergents, and connect directly with leading machine manufacturers worldwide.

Detergent Drying

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Detergent Drying Equipment

Which detergent drying technology do you need?

Air knife drying system for containers

Air rinsing system for containers

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