Fluid bed processor for granulation and coating
Fluid bed processors offer efficient granulation and coating, streamlining material handling by combining multiple processes in a single vessel, ensuring reduced process times and enhanced material properties.
Processes Granules Through Granulation and Coating
The Fluid Bed Processor from Fabtech presents a hybrid solution combining granulation and coating in a unified system. Designed for pharmaceutical, chemical, and food industries, it operates by fluidizing particles for superior granule formation and coating application. This integration enhances efficiency in processing effervescent tablets, antibiotic granules, and agrochemical pellets. With a capacity to manage laboratory, pilot, and commercial operations, it ensures optimal throughput while maintaining energy efficiency through a variable-speed motor. Constructed from SS 316/SS316L, its mirror-finished contact surfaces guarantee compliance with cGMP standards. Equipped with a PLC-controlled interface, it offers seamless line integration and remote monitoring. The processor is further complemented by HEPA filtration and pneumatically controlled dampers for precise environmental control. Tailored engineering support is available, including customizable parameters and containment isolation systems for safety and validation ease.
Benefits
- Reduces processing times with combined granulation and coating functionality.
- Lowers energy consumption through efficient fluidization and drying processes.
- Ensures product quality and safety with cGMP and 21 CFR Part 11 compliance.
- Enhances operator safety with integrated containment and isolation systems.
- Simplifies cleaning and maintenance with automated CIP system.
- Applications
- Chemicals,Food,Granules,Coating materials,Tablets,Pharmaceuticals
- End products
- Antibiotic granules,Instant soup powder,Vitamin supplements,Coated confectionery,Detergent granules,Effervescent tablets,Probiotic powder,Capsule fillings,Agrochemical pellets,Pharmaceutical excipients
- Steps before
- Purification,Mixing,Emulsification,Grinding
- Steps after
- Coating,Drying,Wettability Enhancement,Packing,Tablet Pressing
- Input ingredients
- ingredients,particulate materials,moisture,organic solvent
- Output ingredients
- granules,coated materials,low moisture content materials
- Market info
- Capacity
- Lab,Pilot,and Commercial production
- Material
- SS 316/SS316L
- Finishing
- Mirror-finished (Product contact parts),Matt-finished (Non-contact parts)
- Pneumatic control
- Fully sealed damper with ‘0 – 100%’ positioning
- Filtration system
- 3-stage (Pre-filtration,fine filtration,HEPA)
- Spray nozzle configuration
- Single/multi-nozzle with peristaltic pump
- Compliance
- cGMP,21 CFR Part 11
- Temperature monitoring
- Specially designed temperature port
- Drying rate
- Fast-paced heat exchanger mechanism
- Process control
- Recipe-based batches
- Safety features
- Integrated high containment isolation systems
- Validation and cleaning
- Easy validation and cleaning
- Automation and process control
- Added safety and automation features
- Air monitoring and control
- Accurate air monitoring through pneumatic control
- Process efficiency
- Unique conidure plate design
- Integration capabilities
- Compatible with scrubber systems,silencers,and explosion prevention systems
- Working Mechanism
- Granulation / Agglomeration / Coating
- Integrated Steps
- Mixing,Granulating,Drying
- Batch vs. Continuous Operation
- Batch
- Automation Level
- PLC/SCADA
- Cleaning Method
- Easy Validation and Cleaning
- Energy Efficiency
- High drying rate at reduced time
- CIP/SIP
- CIP Integrated
- Air Incorporation Control
- Fully sealed pneumatically controlled damper
- Corrosive resistance (e.g. acids)
- SS316/SS316L
- Cleanability
- Easy validation and cleaning
- Biological compatibility
- cGMP compliant
- Integration with high containment isolation systems
- Yes
- Spray nozzle configuration
- Single/multi-nozzle
- Material construction
- SS316/SS316L
- Damper control
- Pneumatically controlled