Gravimetric filling solution for inconsistent density products

Achieve precise weight accuracy in your filling processes, even with challenging variations in product density, using advanced gravimetric technology.

Accurately Weighs and Fills Powders and Granules

The Series 10 Gravimetric Weigh-Fill Machine from All-Fill is a semi-automatic filling solution ideal for industries demanding precision in weight-sensitive production environments, such as pharmaceuticals, food, and chemicals. This machine employs a load cell-based weighing technique to ensure accuracy, making it suitable for filling applications involving powders and granules, including protein powders, vitamin capsules, and spice blends. Capable of integrating seamlessly into existing production lines, it features a Siemens PLC for intuitive control via a color touch-screen interface, enhancing user interaction and setup memory for quick changeovers. With all stainless steel contact parts and no-tools removable components, maintenance and cleaning are straightforward. Optional upgrades include servo drives and multi-stage filling capabilities, allowing further customization to meet specific operational needs.

Benefits

  • Ensures precise filling with load cell technology, minimizing material waste.
  • Facilitates quick product changeovers with memory-capable PLC controls.
  • Simplifies maintenance through tool-free removable parts.
  • Enhances product versatility with optional multi-stage filling upgrades.
  • Maintains hygiene standards with stainless steel contact parts.

General


Applications
Food,Beverages,Chemicals,Supplements,Sauces,Nutrition,Detergents,Snacks,Pet food,Granules,Nuts,Sweets,Powder,Spices,Pharmaceuticals
End products
Dog biscuits,Ketchup,Protein powders,Instant soup mix,Cinnamon powder,Laundry detergent powder,Candy sprinkles,Potato chips,Almond slices,Cat food,Powdered drink mix,Turmeric,Vitamin capsules,Dietary supplements
Steps before
Material Preparation,Product Weighing,Ingredient Mixing
Steps after
Product Inspection,Packaging,Sealing,Labeling
Input ingredients
powder,granule,bulk material
Output ingredients
filled containers,weighed packages,dosage units
Market info
All-Fill International is known for its expertise in designing and manufacturing precise filling equipment, including auger, piston, and vibratory fillers, for various industries. They have a reputation for quality and reliable engineered-to-order solutions.

Technical Specifications


Filling method
Gravimetric
Accuracy
High accuracy
Contact parts material
Stainless steel
Automation
PLC-controlled
Hopper capacity
Large capacity
Control interface
Touch-screen panel
Servo drive
Optional
Bulk fill and top-up
2-speed option
Filling stages
Multi-stage filling
Cleaning method
No-tools removable parts

Operating Characteristics


Working mechanism
Gravimetric filling
Batch vs. continuous operation
Semi-automatic
Automation level
PLC-controlled with touch-screen panel
Cleaning method
No-tools removable change parts
Changeover time
Quick change due to no-tools removable parts
Integrated steps
Load cell for accuracy,independent agitation drive
Energy efficiency
Optimized energy use with servo drive option

Material Compatibility


Cleanability
All stainless steel contact parts
Corrosive resistance (e.g. acids)
Stainless steel construction

Physical Characteristics


Tank shape and size
Large capacity seamless hopper
Material contact
All stainless steel contact parts
Control panel type
Siemens plc-based full colour touch-screen
Feed/discharge method
Load cell for weigh-fill

Custom Options


Control panel type
Siemens plc-based full colour touch-screen
Agitation drive
Independent
Hopper capacity
Large capacity seamless
Optional drive
Servo drive
Filling method
Gravimetric (with load cell)
Fill process stages
Multi-stage filling
Removable parts
No-tools removable change parts
Material contact parts
All stainless steel