In-line filling system for pharmaceutical products
Ensure precise and flexible filling of liquids, from sterile saline to complex biotech solutions, with an adaptable system designed for low to medium output.
Fills and Caps Sterile Liquid Products
FLEXIFILL from IMA Group is an in-line liquid filling machine engineered for precise dosing and efficient capping of pharmaceutical and personal care products. With a versatile design, it accommodates a range of products from eye drops to intravenous solutions. Its operation features electronic adjustments for filling volumes based on product characteristics and allows both continuous and intermittent transport systems. Designed for low to medium throughput, FLEXIFILL handles up to 250 bottles per minute and is suitable for sterile environments, meeting GMP compliance. It can manage diverse container shapes and sizes, even unstable vials, using a purpose-built in-feed scroll system. Integration with capping systems, either monobloc or separate, facilitates seamless incorporation into existing production lines. The machine’s compact design reduces floor space requirements and ensures adaptability in various processing environments.
Benefits
- Enhances production efficiency with precise electronic volume adjustments.
- Facilitates seamless integration into existing lines with versatile design.
- Ensures product safety with GMP-compliant sterile operations.
- Minimizes floor space requirements with a compact design.
- Handles a variety of container types, reducing need for multiple machines.
- Applications
- Topical solutions,Personal care products,Detergents,Infusions,Pharmaceutical products,Eye drops,Contact lens solutions,Oral solutions
- End products
- Moisturizing eye drops,Intravenous glucose solutions,Liquid cough syrups,Dishwashing liquid,Antiseptic skin creams,Multipurpose lens care solutions,Body lotions,Sterile saline solutions
- Steps before
- Container preparation,Product formulation,Container cleaning
- Steps after
- Container closing,Handling,Sterilization,Packing
- Input ingredients
- eye drops,contact lens solutions,detergents,infusions,oral solutions,topical solutions,pharmaceutical products,plastic containers,glass containers
- Output ingredients
- filled containers,closed containers
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Output (bottle/min)
- up to 250
- Filling volume
- up to 1000 ml
- Dosing range
- up to 500 ml
- Vial diameter
- 20–90 mm
- Vial height
- 40–180 mm
- Dosing groups
- up to 8
- Standard voltage
- 400V
- Dimensions (mm)
- 1.490 x W. 1360 x H.1950
- Automation level
- Electronic adjustments
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- Sterile applications compatible
- Cleaning method
- CIP
- Handling capacity
- Up to 1000 ml
- Filling type
- In-line filling
- Unstable vial handling
- In-feed scroll system
- Integrated steps
- Filling and capping
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance
- High resistance
- Density/particle size
- Applicable to diverse densities
- Container type
- Glass / Plastic
- Container compatibility
- Plastic and glass
- Container handling
- Unusually shaped containers in pucks
- Control panel type
- Electronic adjustments for filling volume
- Integration possibilities
- Monobloc with integrated capping
- Motion system
- Intermittent or continuous motion
- Container compatibility
- Plastic and glass containers
- Closure compatibility
- All types of pharmaceutical closures