Pure steam generator for industrial applications
Ensure the highest levels of steam purity and precise pressure control for critical applications, supporting seamless integration into your production line for consistent and reliable product quality.
Generates High-Purity Steam for Industrial Applications
ZIRBUS Technology GmbH’s Steamboy Series offers a range of electric pure steam generators designed to deliver high-purity steam tailored for stringent industrial applications. These units feature a robust stainless steel construction (1.4571/AiSi316Ti) and deliver steam at pressures up to 5.5 bar, with optional increase up to 20 bar for higher demands. The series, available in models ranging from Steamboy 9 to Steamboy 80, integrates a fully automatic microprocessor-controlled system for seamless operation and precise steam output control via a touch panel. Ideal for industries like pharmaceuticals and biotech, the Steamboy is essential for producing vaccines, monoclonal antibodies, and energy drinks. With its compact design, it ensures minimal spatial requirements and energy efficiency, featuring a heat recovery system and highly effective insulation. Compliance with the European Pressure Equipment Directive DGRL 2014/68/EU guarantees safety and regulatory adherence. The steam generators are engineered with advanced features such as automatic desalination, conductivity measurement, and a CIP capability for easy maintenance, making them an indispensable part of modern production lines.
Benefits
- Enhances production efficiency with fully automated steam generation and precise pressure control.
- Preserves material integrity with corrosion-resistant stainless steel construction.
- Ensures safety and compliance with European Pressure Equipment Directive adherence.
- Decreases energy costs through highly efficient insulation and heat recovery features.
- Minimizes installation space requirements with its compact design and integrated systems.
- Applications
- Supplements,Vitamins,Liquid formulations,Fine chemicals,Pharmaceutical tablets,Detergents,Nutraceuticals,Food industry,Biopharmaceuticals,Enzymes,Pharmaceutical powders
- End products
- Sterile liquid injectables,Digestive enzymes,Liquid hand soaps,Vaccines,Vitamin c tablets,Monoclonal antibodies,Protein shakes,Laundry detergents,Coenzyme q10,Energy drinks,Omega-3 capsules,Aspirin tablets,Protein therapeutics,Paracetamol tablets,Dietary supplements
- Steps before
- Water treatment,Feed water tank filling
- Steps after
- Sterilization,Purification
- Input ingredients
- electricity,feed water
- Output ingredients
- pure steam
- Market info
- Zirbus is known for manufacturing high-quality autoclaves, freeze dryers, and customized sterilization equipment, with a strong reputation for reliability and precision in industrial and laboratory applications.
- Operating temperature
- 145-155°C
- Operating pressure
- 3.5-5.5 bar
- Pressure increase capability
- Up to 20 bar
- Steam output
- 12-102 kg/h
- Pressure vessel material
- Stainless steel 1.4571/ASi316Ti
- Steam pressure adjustability
- Infinitely variable
- Control type
- Microprocessor controlled
- Touch panel operation
- Yes
- Pressure measurement
- Infinitely variable via sensor
- Desalination option
- Automatic with conductivity measurement
- Connection capability
- Building control system
- Water treatment option
- Available
- Working mechanism
- Electric heating
- Operation type
- Fully automatic
- Pressure control
- Infinitely variable
- Automation level
- Microprocessor control
- Integrated steps
- Pressure adjustment,fill level measurement
- Batch vs. continuous operation
- Batch
- Energy efficiency
- Efficient insulation
- Corrosive resistance (e.g. acids)
- Stainless steel 1.4571,1.4301,1.4404,1.4435
- High-pressure capability
- Up to 20 bar
- Temperature range
- Up to 155°C
- Desalination support
- Automatic with conductivity measurement
- European Pressure Equipment Directive
- DGRL 2014/68/EU
- Stainless Steel Grade
- 1.4571,AiSi316Ti
- Stainless Steel Grade
- 1.4404,AiSi316L
- Stainless Steel Grade
- 1.4301/ AiSi 304
- Machine footprint
- Compact
- Tank shape
- Cylindrical
- Material of pressure vessel
- Stainless steel 1.4571,ASi316Ti
- Housing material
- Brushed stainless steel 1.4301,AiSi 304
- Construction type
- Modular/Compact
- Feed/discharge method
- Automatic
- Control panel type
- Touch screen
- Pressure adjustment
- Infinitely variable
- Operating Pressure Range
- 5.5 bar to 20 bar
- Size Options
- 9kW to 78kW
- Steam Pressure Adjustment
- 2000mbar to 4500mbar
- Control System
- Fully automatic microprocessor control
- Pressure Adjustment Interface
- Touch screen
- Remote Control Capability
- Network connection or potential free contact
- Desalination Option
- Automatic with conductivity measurement
- Water Treatment Connection
- Available