Batch ingredient dosing system for high-accuracy weight control
Achieve precise weight measurement for multi-ingredient formulations with an advanced dosing system designed to ensure high batch accuracy, optimizing both production efficiency and product consistency.
Precisely Batches Multi-Ingredient Mixes
The BatchMaster Dosing System from Solids Process Solutions (SPS) offers unparalleled precision in automatic recipe-driven batching for multi-ingredient formulations. Utilizing a gain-in-weight batching approach, this system autonomously manages ingredient dosing through both volumetric and gravimetric feeders, ensuring each batch reaches its targeted weight accurately. The unique Auto-positioning traversing weigh hopper, available in linear or circular configurations, integrates seamlessly into your production line, enhancing operational efficiency. Ideal for diverse industries such as aquafeed, pharmaceuticals, and plastics, the BatchMaster caters to products ranging from fish meals to pharmaceutical excipients. With high batch accuracy achieved through coarse/fine flow or “Automatic Rate Turndown” (A.R.T.) modes, downtime is minimized while maintaining consistent quality output. SPS provides system customizations to fit specific production requirements, along with engineering support ensuring optimal setup and operation in your facility.
Benefits
- Enhances production precision with recipe-driven, automatic multi-ingredient batching, minimizing human error.
- Improves batch consistency and quality with high accuracy gain-in-weight dosing.
- Integrates smoothly into existing production lines with versatile design options and advanced feeder control.
- Increases operational efficiency by reducing material waste through accurate weight-based dosing.
- Supports diverse industry applications, providing adaptable solutions across aquafeed, pharmaceuticals, plastics, and more.
- Applications
- Food,Fine chemical,Feed,Recycling,Nutrition,Detergents,Compounding,Chemical,Pharma,Plastics,Minerals,Masterbatch,Aquafeed,Dairy,Petfood
- End products
- Polyethylene pellets,Dog kibble,Liquid laundry detergent,Recycled pet granules,Color masterbatches,Vitamin supplements,Solvents,Whey protein concentrate,Cattle feed,Pvc compound,Talc powder,Pharmaceutical excipients,Fish meal,Biscuit premix
- Steps before
- Material Feeding,Ingredient Selection,Recipe Formulation,Pre-mixing
- Steps after
- Mixing,Blending,Packaging,Quality Inspection
- Input ingredients
- multiple ingredients,volumetric feeders,gravimetric feeders
- Output ingredients
- batched ingredients,high batch accuracy materials
- Market info
- Batch size
- Gain-in-weight batching
- Automation
- Automatic recipe driven
- Dosing type
- Volumetric and gravimetric feeders
- Accuracy
- High batch accuracy with “A.R.T.” mode
- Arrangement
- Linear or circular
- Weigh hopper
- Autopositioning traveling
- Batch operation
- Automatic recipe driven
- Weighing method
- Gain-in-weight batching
- Hopper positioning
- Autopositioning traveling weigh hopper
- Arrangement type
- Linear or circular
- Dosing combination
- Volumetric and gravimetric feeders
- Feeding mode
- Coarse/fine flow or A.R.T. mode
- Automation level
- Automatic stop at target weight
- Batch accuracy
- High
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Tank shape and size
- Linear or circular arrangement
- Feed/discharge method
- Gain-in-weight batching
- Control panel type
- PLC-controlled
- Integration possibilities
- Volumetric and gravimetric feeders
- Arrangement type
- Linear or circular
- Discharge method
- Automatic stopper on target weight