Silo overfilling safety system

Ensure safe silo filling with our system that prevents overfilling and excess pressurization, protecting your silo and reducing dust emissions. Ideal for automated operations handling powders and granules, it safeguards both equipment and environment during material transfer.

Prevents Overfill and Regulates Pressure in Silos

The Silo Safety System KCS from WAMGROUP is engineered to efficiently manage the risk of overfilling and pressurization during silo operations, ensuring both safety and operational integrity. This system features a central electronic monitoring panel capable of controlling up to 32 silos, suitable for various industries from ready-mix concrete to food processing. It includes a robust set of components such as a maximum level indicator, differential pressure switch, and venting filter to maintain optimal silo conditions. The KCS system supports continuous automated processes, offering seamless integration within existing production lines. Available with optional features like an audible alarm and pressure relief valves, it reduces dust emissions and prevents material mishaps, thus safeguarding both personnel and the environment. Additionally, its durable construction ensures longevity in demanding industrial settings, making it an indispensable solution in maintaining silo safety and efficiency.

Benefits

  • Enhances operational safety by preventing overfill and excess pressure.
  • Minimizes environmental impact by reducing dust emissions.
  • Streamlines maintenance with automated filter cleaning.
  • Enables precise monitoring for improved silo management.
  • Integrates seamlessly into existing production lines, maintaining continuous operation.

General


Applications
Lime,Sugar processing,Pesticide,Asphalt,Biscuit processing,Cosmetics,Chemical ad-mixtures,Soap,Drymix building materials,Chocolate,Cement,Animal feed milling,Iron and steel,Glass,Noodle making,Spices,Brick,Lime dosing,Rubber,Precast concrete,Resin,Cocoa,Ceramics,Coffee processing,Pasta,Convenience food,Varnish,Roof tile,Fertilizer,Power plants,Plastics,Foundries,Petfood,Bakeries,Brewery,Pharmaceuticals,Fish food,Paint,Salt processing,Detergent,Gypsum,Ready-mix concrete
End products
Herbicide sprays,Concrete blocks,Spaghetti pasta,Hydrated lime,Nitrogen-based fertilizers,Asphalt pavement,Poultry feed,Bar soaps,Terracotta roof tiles,Acrylic paints,Rubber tires,Wood varnish,Mixed spices,Pharmaceutical tablets,Chocolate chip cookies,Ceramic tiles,Portland cement,Glass bottles,Iron billets,Polyethylene sheets,Instant coffee,Milk chocolate,Lager beer,Artisan breads,Ramen noodles,Hydrated lime slurry,Facial creams,Refined sugar,Fly ash bricks,Clay bricks,Dry pet kibble,Polyester resins,Steel castings,Table salt,Dry mix mortars,Gypsum wallboards,Precast beams,Fish feed pellets,Plasticizers
Steps before
Material Delivery,Material Transport,Material Storage,Pre-pressurization Check
Steps after
Silo Maintenance,Filter Cleaning,Emission Monitoring
Input ingredients
powders,granular materials,compressed air
Output ingredients
vented air,filtered dust,controlled pressure
Market info
WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.

Technical Specifications


Internal pressure monitoring
Yes
Maximum level indication
Yes
Monitoring capability
Up to 32 silos
Automation
Starts and stops filter cleaning automatically
Power panel
Individual for each silo
Audible alarm
Yes
Pressure gauge
For venting filter
Pressure relief valve
Type
Pressure switch/differential pressure meter
Yes
Airflow control
Pneumatic pinch valve control
Central control panel
Yes
Electronic pressure meter
Indication for filter attention

Operating Characteristics


Automation level
Central electronic monitoring and control panel
Batch vs. continuous operation
Batch operation during silo filling

Material Compatibility


Density/particle size
0.5–2.5 g/cm³

Product type Characteristics


Filling method
By tanker


ISO Certification
ISO 9001

Physical Characteristics


Control panel type
Central electronic monitoring and control panel
Discharge method
Silo pipe connection
Footprint
Monitoring up to 32 silos simultaneously
Connection Type
Tanker coupling to the filling pipe
Level Indicator
Maximum level indicator
Pressure Monitoring
Electronic pressure meter and gauge
Valve Type
Pinch valve with pneumatic control

Custom Options


Control panel type
Central electronic monitoring and control panel
Integration possibilities
Manages a series of silos
Monitoring capabilities
Internal pressure monitoring of each silo
Customization per silo
One power panel for each silo
Safety features
Maximum level indicator,differential pressure switch
Automation level
Automatic filter cleaning