Gmp steam sterilizer for pharmaceutical applications
Ensure consistent sterilization and contamination control across your production line with advanced temperature management and automated operations, safeguarding the integrity of pharmaceutical products from pre-filled injections to textile equipment wraps.
Sterilizes and Filters Pharmaceutical Components
AUSTAR’s GMP Steam Sterilizer is engineered to meet the rigorous demands of pharmaceutical and biotech sterilization processes. Featuring a full jacket design constructed from AISI 316L stainless steel, this sterilizer ensures optimal chamber temperature distribution with a precision of ±0.5℃. Equipped with a reliable PLC control system from Allen-Bradley or Siemens, it provides automated cycle management with a user-friendly touch screen interface.
Designed to sterilize a wide array of components, including pre-filled injections, vials, ampoules, and pharmaceutical rubber stoppers, it is vital for maintaining sterility in production lines. With a range of models from 270L to 10m³+, it offers customizable solutions for various production scales. The system utilizes a 0.2μm hydrophobic air filter for high-pressure sterilization and cooling, ensuring contamination-free filtration.
This steam sterilizer is compatible with diverse operational processes, operating efficiently in batch modes with PID-controlled temperature adjustments. Compliant with GMP standards, it supports up to 20 adjustable sterilization procedures to cater to different sterilization requirements. Optional customization and engineering support are available, ensuring alignment with your specific production needs.
With built-in automatic diagnostics and cycle data integrity checks, the GMP Steam Sterilizer reduces operational downtime, maintaining continuous high-quality output in your pharmaceutical applications.
Benefits
- Enhances contamination control with precise temperature and filtration management.
- Reduces labor intensity and errors with automated, PLC-controlled operations.
- Supports diverse sterilization needs with customizable procedure settings.
- Ensures compliance with stringent industry standards, including GMP.
- Minimizes operational downtime with robust diagnostics and maintenance features.
- Applications
- Biopharmaceuticals,Detergents,Liquid formulations,Pharmaceutical tablets
- End products
- Pharmaceutical rubber stoppers,Vials,Pre-filled injections,Ampoules,Textile wraps for equipment,Detergent bottles
- Steps before
- Cleaning,Preparation of items,Loading items into sterilizer
- Steps after
- Packing,Quality inspection,Storage
- Input ingredients
- filter covers,filters,equipment components,textiles,rubber plugs,bagged products,liquids in ventilated or sealed containers,pre-filled injections,vials,ampoules
- Output ingredients
- sterilized filter covers,sterilized filters,sterilized equipment components,sterilized textiles,sterilized rubber plugs,sterilized bagged products,sterilized liquids,sterilized pre-filled injections,sterilized vials,sterilized ampoules
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Chamber temperature distribution
- ±0.5℃
- Chamber Structure
- AISI 316L stainless steel with full jacket design
- Control System
- Allen-Bradley or SIMENS PLC
- Air Filtration
- 0.2μm hydrophobic air filter
- Drainage water cooling
- 60℃ or below
- Temperature Control
- PID controls with exchange rate adjustment on-off valve
- User Access Levels
- 5 access level passwords
- Procedures
- 20 adjustable procedures
- Model Capacity Range
- 270L to 10m³+
- Communication Interface
- Standard,compatible with most PC peripherals
- Automatic Diagnosis
- Control program and cycle data integrity
- Sterilization Capability
- Filter covers,equipment components,textiles,etc.
- Temperature Control Accuracy
- ±0.5℃
- Automation Level
- PLC-controlled
- Air Filtering System
- 0.2μm hydrophobic air filter
- User Access Levels
- 5 user access level passwords
- Program Adjustability
- 20 adjustable procedures
- Temperature Control Method
- PID controls
- Model Range
- 270L to 10m3+
- Water Cooling System
- Drainage water cooling to 60℃ or below
- Communication Interface
- Standard communication interface compatible with most PC peripherals
- Automatic Diagnosis
- Yes
- Corrosive resistance (e.g. acids)
- AISI 316L stainless steel
- Biological compatibility
- Yes,suitable for sterilizing items in the pharmaceutical and bioprocess industries
- Cleanability
- Designed with full jacket structure for enhanced cleanability
- Density/particle size
- Compatible with items of various sizes and densities
- Abrasion resistance
- AISI 316L stainless steel provides abrasion resistance
- Sterilizable Items
- Filter covers,textiles,liquids in containers
- Chamber temperature distribution
- ±0.5℃
- Chamber structure
- AISI 316L stainless steel with full jacket design
- Model size range
- 270L to 10m³+
- Control System
- Allen-Bradley or SIMENS PLC control system
- Chamber Size
- 270L to 10m3 + sterilization cabinets
- User Access Level
- 5 user access level passwords
- Sterilization Procedures
- 20 adjustable procedures
- Communication Interface
- Standard communication interface compatible with PC peripheral equipment
- Air Filtration
- 0.2μm hydrophobic air filter
- Control Panel
- Color touch screen and printer
- Temperature Control
- PID controlled