Volumetric filler for packaging liquids and semi-solids
Optimize your filling process with precision control and adaptable features, ensuring seamless handling of liquids, viscous substances, and particulates, while maintaining product integrity and hygiene standards.
Fills and Packages Liquid and Viscous Products
The VD5000 Filling Machine from Kulp Makina leverages a FESTO pneumatic system to deliver precise volumetric filling for a wide range of liquid and viscous products. Ideal for cosmetic, food and beverage, chemical, and personal care industries, it excels in filling cosmetics, drinks, sauces, and more. Operating with capacities up to 420 packages per hour, the VD5000 accommodates varying volumes from 145 ml to 5000 ml using customizable nozzles and a height-adjustable platform. Constructed with 316L stainless steel, it ensures high corrosion resistance and prevents contamination. Its seamless integration into production lines is facilitated by its compact, mobile design, supported by a robust stainless steel frame. The machine accommodates CIP systems for efficient cleaning, while its energy-efficient, oil-free operation makes it a sustainable choice. Meeting industry standards, it offers a range of options including a spout pouch filling mechanism and a double-jacketed hopper for precise temperature control.
Benefits
- Enhances production efficiency with rapid filling rates up to 420 packages per hour.
- Ensures precision and reduces waste with ±1% filling accuracy.
- Minimizes contamination risk due to seamless stainless steel construction.
- Offers flexibility with interchangeable nozzles for diverse product types.
- Supports easy cleaning and maintenance with tool-free dismantling and CIP compatibility.
- Applications
- Sauces,Liquid formulations,Detergents,Jams,Oils,Cosmetics,Cream cheese,Food products,Chocolate spreads,Sweeteners
- End products
- Cosmetic creams,Olive oil,Jam,Chocolate spread,Ketchup,Mascara,Cooking oils,Agave syrup,Dishwashing liquid,Maple syrup,Vaseline,Mayonnaise,Shampoo,Honey,Liquid soap,Nail polish
- Steps before
- Preparation of raw materials,Heating (for temperature-sensitive products),Mixing,Homogenization
- Steps after
- Packing,Sealing,Labeling,Quality control
- Input ingredients
- cosmetic creams,nail polish,mascara,vaseline,shampoo,honey,oils,jam,chocolate spread,cream cheese,sauce,liquid products,viscous products,products with particles
- Output ingredients
- filled packages,spout pouch packages,doypack type packages
- Market info
- Automation
- Pneumatic (FESTO system)
- Filling accuracy
- ±1%
- Capacity
- 420 packages/hour
- Filling range
- 500 ml - 5000 ml
- Optional filling range
- 145 ml - 1450 ml
- Operating temperature
- +5 ºC to +85 ºC
- Material
- 316 L stainless steel (product contact),304 L stainless steel (other parts)
- Cleaning method
- Easy-cleaning (tool-free disassembly)
- Hopper capacity
- 80 liters
- Working Mechanism
- Volumetric filling with FESTO pneumatic system
- Automation level
- Manual operation with optional foot pedal
- CIP/SIP
- CIP Suitable Cleaning System available
- Cleaning method
- Easy-clean design
- Parts dismantled without tools
- Batch vs. continuous operation
- Batch
- Height Adjustable Platform
- Yes,for package placement
- Cleanability
- Easy to clean design with removable parts
- Corrosive resistance (e.g. acids)
- 316 L stainless steel
- Biological compatibility
- Food grade materials
- Seal compatibility
- Teflon,Viton,or Polyethylene
- Viscosity of product
- Liquid / Viscous / Particulated
- Filling volume range
- 145 ml – 5000 ml
- Container type
- Doypack
- Heat sensitivity
- +5 ºC to +85 ºC
- Food safety,sanitary standards
- 316 L Stainless Steel contact parts
- Filling purpose
- Cosmetics,Food Products,Liquids
- Agitation requirement
- Agitator Available
- Machine footprint
- Compact,portable with castors
- Tank shape and size
- 80 liters seamless stainless steel hopper
- Feed/Discharge method
- Volumetric filling,adjustable nozzles
- Frame
- Stainless steel frame
- Nozzle
- Interchangeable,easy-cleaning design
- Platform
- Height adjustable platform for packages
- Control panel type
- Manual adjustment with hand wheels and numerator
- Interchangeable Nozzles
- Liquid,viscous,particulated
- Filling Volume Range
- 500 ml - 5000 ml
- Optional Cylinder
- 145 ml - 1450 ml
- Exproof System
- Compressed air operation
- Pneumatic System
- FESTO
- Table Top Version
- Suitable for small filling areas
- Optional Cylinder
- Additional Filling Cylinder for smaller volumes
- Cleaning System Compatibility
- CIP Suitable
- Level Detecting System
- Automatic start/stop of transfer pump