High shear batch mixer for industrial mixing

Optimize your production cycle with this high shear batch mixer, designed to dramatically reduce processing times and improve consistency in emulsions, suspensions, and particle size reduction across various applications.

Mixes, Emulsifies, and Homogenizes with Precision

The Silverson High Shear Batch Mixer is engineered to accelerate processes like mixing, emulsifying, and homogenizing, reducing processing times by up to 90%. This mixer uses a multi-stage shear mixing action, drawing materials through a precision-engineered rotor/stator workhead, perfect for applications in biopharmaceuticals, fine chemicals, and more. It efficiently handles volumes from 1 to 8,000 gallons, making it suitable for batch and pilot-scale operations. Available with materials like 316L stainless steel, it supports high cleanliness and meets industry standards for hygiene. Offering energy efficiency through optimized motor control, the mixer integrates seamlessly into automated production lines, enhancing your production capacity and ensuring consistent product quality.

Benefits

  • Accelerates processing cycles, enhancing throughput and minimizing production delays.
  • Ensures consistent product quality with precise control over particle size and texture.
  • Reduces energy consumption through efficient motor control, lowering operational costs.
  • Offers flexibility with interchangeable workheads catering to diverse mixing requirements.
  • Integrates seamlessly into existing systems, reducing setup and changeover times.

General


Applications
Solutions,Thickeners,Fine chemicals,Gels,Detergents,Nutraceuticals,Catalytic converter slurries,Ceramic slips,Suspensions,Biopharmaceuticals,Adhesives,Lubricants,Emulsions,Slurries,Liquid glazes,Pharmaceuticals
End products
Catalytic converter washcoats,Epoxy adhesives,Colloidal silicon dioxide suspensions,Active pharmaceutical ingredients (apis),Stabilizing gums,Acrylic-based slurry coatings,Porcelain glazes,Household cleaning detergents,Synthetic motor oils,Ceramic coating slurries,Protein therapeutics,Xanthan gum solutions,High-purity reagents,Dietary supplements
Steps before
Purification,Grinding,Pre-mixing,Heating
Steps after
Stabilization,Deagglomerating,Quality Control,Packaging
Input ingredients
liquid materials,solid materials,soluble granular solids,insoluble granular solids,powders,fibrous materials,animal tissue,vegetable tissue,elastic materials,rubbers,polymers
Output ingredients
emulsions,suspensions,solubilized solids,dispersions,gels,thickeners,solutions,slurries,colloidal suspensions,reduced particle size materials,stable emulsions,dissolved solids
Market info
Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.

Technical Specifications


Processing Speed
Up to 90% faster processing
Capacity
1–8,000 gallons
Particle Size Reduction
Precise control for optimal texture and consistency
Suction Power
High-speed rotation of rotor blades
Shear Force
Intense hydraulic shear
Material Construction
316L stainless steel
Motor Specification
1-200 hp,TEFC,washdown duty,explosion proof,ATEX approved
Mounting Options
Rectangular or circular flange
Sealing Options
Lip seals,single or double mechanical shaft seals
Cleaning Method
Easy-to-clean construction
Automation
PLC-controlled

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Mixing efficiency improvement
Reduces processing times by up to 90%
Particle size reduction
Optimal for texture and consistency
Material flow control
High-speed rotor/stator workhead
Suction power
Powerful suction from high-speed rotation
Hydraulic shear capability
Intense hydraulic shear action
Aeration control
Minimizes aeration during mixing
Automation level
Manual / PLC
Scalability
1 to 8,000 gallons
Processing versatility
Emulsify,homogenize,solubilize,suspend,disperse,disintegrate

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine capacity
1-8,000 gallons
Material of construction
316L stainless steel
Footprint flexibility
Mobile hydraulic floor stand
Workhead type
Interchangeable Silverson rotor/stator
Mounting option
Rectangular or circular flange
Sealing method
Lip seals or mechanical seals

Custom Options


Control panel type
PLC/HMI
Mobile Stand
Hydraulic floor stand