High shear batch mixer for industrial mixing
Optimize your production cycle with this high shear batch mixer, designed to dramatically reduce processing times and improve consistency in emulsions, suspensions, and particle size reduction across various applications.
Mixes, Emulsifies, and Homogenizes with Precision
The Silverson High Shear Batch Mixer is engineered to accelerate processes like mixing, emulsifying, and homogenizing, reducing processing times by up to 90%. This mixer uses a multi-stage shear mixing action, drawing materials through a precision-engineered rotor/stator workhead, perfect for applications in biopharmaceuticals, fine chemicals, and more. It efficiently handles volumes from 1 to 8,000 gallons, making it suitable for batch and pilot-scale operations. Available with materials like 316L stainless steel, it supports high cleanliness and meets industry standards for hygiene. Offering energy efficiency through optimized motor control, the mixer integrates seamlessly into automated production lines, enhancing your production capacity and ensuring consistent product quality.
Benefits
- Accelerates processing cycles, enhancing throughput and minimizing production delays.
- Ensures consistent product quality with precise control over particle size and texture.
- Reduces energy consumption through efficient motor control, lowering operational costs.
- Offers flexibility with interchangeable workheads catering to diverse mixing requirements.
- Integrates seamlessly into existing systems, reducing setup and changeover times.
- Applications
- Solutions, Thickeners, Fine chemicals, Gels, Detergents, Nutraceuticals, Catalytic converter slurries, Ceramic slips, Suspensions, Biopharmaceuticals, Adhesives, Lubricants, Emulsions, Slurries, Liquid glazes, Pharmaceuticals
- End products
- Catalytic converter washcoats, Epoxy adhesives, Colloidal silicon dioxide suspensions, Active pharmaceutical ingredients (apis), Stabilizing gums, Acrylic-based slurry coatings, Porcelain glazes, Household cleaning detergents, Synthetic motor oils, Ceramic coating slurries, Protein therapeutics, Xanthan gum solutions, High-purity reagents, Dietary supplements
- Steps before
- Purification, Grinding, Pre-mixing, Heating
- Steps after
- Stabilization, Deagglomerating, Quality Control, Packaging
- Input ingredients
- liquid materials, solid materials, soluble granular solids, insoluble granular solids, powders, fibrous materials, animal tissue, vegetable tissue, elastic materials, rubbers, polymers
- Output ingredients
- emulsions, suspensions, solubilized solids, dispersions, gels, thickeners, solutions, slurries, colloidal suspensions, reduced particle size materials, stable emulsions, dissolved solids
- Market info
- Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.
- Processing Speed
- Up to 90% faster processing
- Capacity
- 1–8, 000 gallons
- Particle Size Reduction
- Precise control for optimal texture and consistency
- Suction Power
- High-speed rotation of rotor blades
- Shear Force
- Intense hydraulic shear
- Material Construction
- 316L stainless steel
- Motor Specification
- 1-200 hp, TEFC, washdown duty, explosion proof, ATEX approved
- Mounting Options
- Rectangular or circular flange
- Sealing Options
- Lip seals, single or double mechanical shaft seals
- Cleaning Method
- Easy-to-clean construction
- Automation
- PLC-controlled
- Batch vs. continuous operation
- Batch / Inline Continuous
- Mixing efficiency improvement
- Reduces processing times by up to 90%
- Particle size reduction
- Optimal for texture and consistency
- Material flow control
- High-speed rotor/stator workhead
- Suction power
- Powerful suction from high-speed rotation
- Hydraulic shear capability
- Intense hydraulic shear action
- Aeration control
- Minimizes aeration during mixing
- Automation level
- Manual / PLC
- Scalability
- 1 to 8, 000 gallons
- Processing versatility
- Emulsify, homogenize, solubilize, suspend, disperse, disintegrate
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine capacity
- 1-8, 000 gallons
- Material of construction
- 316L stainless steel
- Footprint flexibility
- Mobile hydraulic floor stand
- Workhead type
- Interchangeable Silverson rotor/stator
- Mounting option
- Rectangular or circular flange
- Sealing method
- Lip seals or mechanical seals
- Control panel type
- PLC/HMI
- Mobile Stand
- Hydraulic floor stand