Flexible powder recipe formulation system
Streamline your batch production with efficient, dust-tight formulation and blending of powders directly into Intermediate Bulk Containers, ensuring quick transitions and minimal downtime.
Streamlines Powder Recipe Formulation and Integration
The Matcon Powder Recipe Formulation Systems are engineered to optimize the preparation and integration of powder recipes across various industries including pharmaceuticals, nutraceuticals, and sports nutrition. This system excels by using Intermediate Bulk Containers (IBCs) to enable batch formulation offline, ensuring a reduction in production downtime with fully contained transfers that eliminate cross-contamination risks. Capable of managing components ranging from major to micro ingredients, it provides reliable batch traceability through automated check weighing and material tracking. Its flexible design integrates seamlessly with existing production lines, allowing for quick changeovers and high throughput, making it ideal for high-capacity operations such as protein powder and battery component production. Matcon systems offer hygienic, easy-to-clean solutions that align with industry compliance and quality standards, supported by custom configuration and engineering support to meet specific processing needs.
Benefits
- Enhances production efficiency by minimizing downtime with offline batch formulation.
- Prevents cross-contamination through fully contained material transfers.
- Ensures precise batch composition with automated check weighing and traceability.
- Facilitates fast, hygienic changeovers, reducing cleaning time.
- Integrates seamlessly into existing lines for scalable production adaptability.
- Applications
- Flavourings,Infant nutrition,Nutraceuticals,Bakery,Beverages and mixes,Animal nutrition,Chemical,Battery,Sports nutrition,Plant-based foods,Pharmaceutical
- End products
- Protein powders,Detergents,Bread mix,Baby formula,Energy drink mix,Pet food supplements,Tablet coatings,Lithium-ion battery components,Vanilla extract,Vitamin supplements,Plant-based meat alternatives
- Steps before
- Ingredient Preparation,Material Weighing
- Steps after
- Batch Processing,Blending,Packing
- Input ingredients
- powders,ingredients,majors,minors,micro ingredients,bulk solids
- Output ingredients
- blended powder recipes,fully formulated batches,homogenous mix,finished powder products
- Market info
- Matcon Limited is renowned for its expertise in providing powder handling and processing equipment, particularly focusing on Intermediate Bulk Containers (IBCs) systems, offering efficient and flexible solutions for industries such as pharmaceuticals, food, and chemical processing.
- Batch size
- 10-1000 kg
- Batch traceability
- Yes
- Filling method
- Dust-tight IBC filling
- Automation
- Automated recipe batching
- Check weighing
- Included
- Containment level
- Fully contained
- Speed
- Fast formulation and replenishment
- Hygiene
- Hygienic,easy to clean design
- Material transfer
- Dust-free transfers
- Ingredient addition
- Majors,minors,and micro ingredients
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / PLC
- Changeover time
- Fast,efficient
- CIP/SIP
- Easy to clean
- Cleaning method
- Hygienic design
- Flexibility
- Decoupled operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Sack tipping
- Contained recipe formulation
- Feed/discharge method
- Dust-tight filling
- Control panel type
- PLC / HMI
- Discharge method
- Automated / Manual
- Integration capabilities
- ERP / MES Integration
- Automation level
- Manual / Semi-auto / Full-auto
- Batch processing configurations
- Customizable batch sizes
- Modularity
- Modular system design
- Hygienic design
- CIP / Easy clean
- Connectivity
- Wi-Fi / Ethernet