Positive displacement gear pump liquid filler
Optimize your liquid filling operations with precision gear pump technology, designed to ensure high-speed, accurate bottling of free-flowing liquids across various viscosities, minimizing downtime with rapid adjustments and seamless integration into your production line.
Fills and Caps Liquid Bottled Products
The Filltronic from IMA Group is a precision gear pump liquid filling machine tailored for the efficient packaging of diverse bottled products, including shampoos, liquid soaps, detergents, and a wide range of consumables. Leveraging positive displacement technology, it ensures accurate metering with speeds up to 140 bottles per minute and filling accuracies of +/- 0.5%. This machine accommodates fill volumes ranging from 0.5 ounces to over 1 gallon without requiring change parts, simplifying adaptation for different product lines.
The system’s modular design enables configurations with 2 to 12 pumps, each independently driven by separate motors and precision encoders, maintaining operation even in case of individual motor failure. Integrated Omron Sysmac PLC with a touchscreen interface facilitates seamless automation and integration into existing production lines, while simple drop-in neck clamp change parts and quick-clean pump and nozzle designs reduce downtime and support high-speed, continuous operations.
Made with sanitary stainless steel, the Filltronic ensures compliance with industry sanitation standards, offering resilience against corrosion and compatibility with a broad range of liquid viscosities. Ideal for personal and home care, food and beverage, and pharmaceutical sectors, this machine contributes to energy-efficient and reliable filling processes, ensuring productivity and product quality.
Benefits
- Enhances productivity with high-speed filling up to 140 bottles per minute.
- Minimizes operational downtime through tool-less adjustments and quick-clean design.
- Ensures precise liquid metering with accuracies of +/- 0.5%.
- Adapts easily to different product lines without change parts, reducing setup time.
- Maintains production continuity, even if individual pump motors fail, due to independent motor control.
- Applications
- Personal care products, Home care products, Free-flowing viscosity liquids, Bottled products, Liquids
- End products
- Vinegar, Cooking oils, Liquid fertilizers, Flavored beverages, Bottled water, Automotive oils, Syrups, Juice concentrates, Detergent, Shampoo, Fabric softener, Liquid soap, Floor cleaner, Essential oils
- Steps before
- Product preparation, Container feeding, Ingredient mixing
- Steps after
- Product capping, Labeling, Packaging, Quality inspection
- Input ingredients
- liquid products, free-flowing viscosities, sanitary stainless steel products
- Output ingredients
- bottles with accurate fill volumes, fill volumes from 0.5 oz to over 1 gallon, containers with precise filling, variety of containers
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Speed
- Up to 140 bpm
- Accuracy
- ±0.5%
- Pumps
- 2 to 12 pumps
- Pump Size
- 6L to 32L per minute
- Voltage
- 208 / 220 single phase 50 or 60 Hz
- Utilities
- Compressed air – 90 PSI – at 1 SCFM / 30 LPM
- Weight
- 1, 500 lbs / 650 KGS
- Fill Volumes
- From less than 0.5 oz / 10 ml to over 1 Gallon / 4 Liters
- Control
- Omron Sysmac PLC and 8” CTC Color Touchscreen
- Working mechanism
- Positive displacement gear pump
- Integrated steps
- Filling and capping
- Flow type
- Continuous
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Continuous
- Changeover time
- Instant recall memory for product setups
- Cleaning method
- Quick-clean pump and nozzle designs
- Stability feature
- Pumps operate independently
- Cleanability
- Sanitary stainless steel
- Corrosive resistance (e.g. acids)
- Yes
- Viscosity Range
- Free-flowing liquids
- Container size
- 0.5 oz to gallons
- Container type
- Bottles
- Filling Volume
- 0.5 oz to 1 Gallon
- Machine Weight
- 1, 500 lbs / 650 KGS
- Machine Speed
- Up to 140 bottles per minute
- Pump Configuration
- 2 to 12 pumps
- Control Panel Type
- 8" CTC Color Touchscreen
- Tank Pressure Capability
- Pressurized
- Fill Volume Range
- 0.5 oz / 10 ml to over 1 Gallon / 4 Liters
- Control panel type
- Omron Sysmac PLC and 8” CTC Color Touchscreen
- Pumps configuration
- From 2 to 12 pumps
- Filling Volume Range
- From less than 0.5 oz / 10 ml to over 1 Gallon / 4 Liters
- Modular Pump Option
- 2 to 12 pumps for speed adaptation
- Tool-less adjustments
- Yes
- Instant Memory Recall
- Yes
- Cleaning method
- Quick-clean pump and nozzle design