Positive displacement gear pump liquid filler

Optimize your liquid filling operations with precision gear pump technology, designed to ensure high-speed, accurate bottling of free-flowing liquids across various viscosities, minimizing downtime with rapid adjustments and seamless integration into your production line.

Fills and Caps Liquid Bottled Products

The Filltronic from IMA Group is a precision gear pump liquid filling machine tailored for the efficient packaging of diverse bottled products, including shampoos, liquid soaps, detergents, and a wide range of consumables. Leveraging positive displacement technology, it ensures accurate metering with speeds up to 140 bottles per minute and filling accuracies of +/- 0.5%. This machine accommodates fill volumes ranging from 0.5 ounces to over 1 gallon without requiring change parts, simplifying adaptation for different product lines.

The system’s modular design enables configurations with 2 to 12 pumps, each independently driven by separate motors and precision encoders, maintaining operation even in case of individual motor failure. Integrated Omron Sysmac PLC with a touchscreen interface facilitates seamless automation and integration into existing production lines, while simple drop-in neck clamp change parts and quick-clean pump and nozzle designs reduce downtime and support high-speed, continuous operations.

Made with sanitary stainless steel, the Filltronic ensures compliance with industry sanitation standards, offering resilience against corrosion and compatibility with a broad range of liquid viscosities. Ideal for personal and home care, food and beverage, and pharmaceutical sectors, this machine contributes to energy-efficient and reliable filling processes, ensuring productivity and product quality.

Benefits

  • Enhances productivity with high-speed filling up to 140 bottles per minute.
  • Minimizes operational downtime through tool-less adjustments and quick-clean design.
  • Ensures precise liquid metering with accuracies of +/- 0.5%.
  • Adapts easily to different product lines without change parts, reducing setup time.
  • Maintains production continuity, even if individual pump motors fail, due to independent motor control.

General


Applications
Personal care products,Home care products,Free-flowing viscosity liquids,Bottled products,Liquids
End products
Vinegar,Cooking oils,Liquid fertilizers,Flavored beverages,Bottled water,Automotive oils,Syrups,Juice concentrates,Detergent,Shampoo,Fabric softener,Liquid soap,Floor cleaner,Essential oils
Steps before
Product preparation,Container feeding,Ingredient mixing
Steps after
Product capping,Labeling,Packaging,Quality inspection
Input ingredients
liquid products,free-flowing viscosities,sanitary stainless steel products
Output ingredients
bottles with accurate fill volumes,fill volumes from 0.5 oz to over 1 gallon,containers with precise filling,variety of containers
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Speed
Up to 140 bpm
Accuracy
±0.5%
Pumps
2 to 12 pumps
Pump Size
6L to 32L per minute
Voltage
208 / 220 single phase 50 or 60 Hz
Utilities
Compressed air – 90 PSI – at 1 SCFM / 30 LPM
Weight
1,500 lbs / 650 KGS
Fill Volumes
From less than 0.5 oz / 10 ml to over 1 Gallon / 4 Liters
Control
Omron Sysmac PLC and 8” CTC Color Touchscreen

Operating Characteristics


Working mechanism
Positive displacement gear pump
Integrated steps
Filling and capping
Flow type
Continuous
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Changeover time
Instant recall memory for product setups
Cleaning method
Quick-clean pump and nozzle designs
Stability feature
Pumps operate independently

Material Compatibility


Cleanability
Sanitary stainless steel
Corrosive resistance (e.g. acids)
Yes

Product type Characteristics


Viscosity Range
Free-flowing liquids
Container size
0.5 oz to gallons
Container type
Bottles
Filling Volume
0.5 oz to 1 Gallon

Physical Characteristics


Machine Weight
1,500 lbs / 650 KGS
Machine Speed
Up to 140 bottles per minute
Pump Configuration
2 to 12 pumps
Control Panel Type
8" CTC Color Touchscreen
Tank Pressure Capability
Pressurized
Fill Volume Range
0.5 oz / 10 ml to over 1 Gallon / 4 Liters

Custom Options


Control panel type
Omron Sysmac PLC and 8” CTC Color Touchscreen
Pumps configuration
From 2 to 12 pumps
Filling Volume Range
From less than 0.5 oz / 10 ml to over 1 Gallon / 4 Liters
Modular Pump Option
2 to 12 pumps for speed adaptation
Tool-less adjustments
Yes
Instant Memory Recall
Yes
Cleaning method
Quick-clean pump and nozzle design