Volumetric filler for liquid and viscous products

Achieve precise and adaptable filling for a wide variety of liquid and viscous products, ensuring consistent product quality and reducing waste with this robust volumetric filling solution.

Fills and Dispenses Liquids and Viscous Products

The D5000 Filling Machine from Kulp Makina is a versatile solution for semi-automatic volumetric filling of liquids and viscous products. Utilizing a FESTO pneumatic system, it ensures precise control and consistency, efficiently addressing production needs across industries such as food, beverage, chemical, cosmetics, and pharmaceuticals. Boasting a capacity of 420 packages per hour, it accommodates a range of filling sizes from 500 ml to 5000 ml, with optional cylinders for more flexibility. Crafted from 316L stainless steel and adaptable for products requiring corrosion resistance, it is designed for seamless integration into existing production lines. Featuring easy-clean nozzles and a tool-free disassembly process, maintenance is simplified, minimizing downtime. The machine’s modular design supports additional customization options, including spout pouch filling mechanisms and special nozzles for different product types, ensuring optimal adaptability to diverse operational requirements.

Benefits

  • Ensures precision filling, enhancing production quality and reducing waste.
  • Offers flexible capability for varied product viscosities, optimizing operational efficiency.
  • Simplifies maintenance with tool-free disassembly, minimizing production interruptions.
  • Supports expansion with customizable options for diverse packaging needs.
  • Enhances safety and compliance using all-compressed air operation, reducing explosion risks.

General


Applications
Beverages,Sauces,Detergents,Liquid soaps,Shampoos,Oils,Vinegars,Foods,Concentrates,Syrups,Paints,Fertilizers,Juices
End products
Hand soap,Olive oil,Barbecue sauce,Orange juice,Acrylic paint,Maple syrup,Dishwashing liquid,Nut butter,Balsamic vinegar,Apple cider,Liquid fertilizer,Tomato paste,Herbal shampoo
Steps before
Ingredient preparation,Storage tank loading
Steps after
Quality control,Sealing,Labeling,Packaging
Input ingredients
Honey,Tahina,Molasses,Oils,Syrup,Fruit Juice,Fruit Concentrates,Vinegar,Ketchup,Milk,Paint,Liquid Medicine,Liquid Fertiliser,Motor Oil,Shampoo,Liquid Soap,Chocolate Cream
Output ingredients
Filled packages,Doypack type packages
Market info

Technical Specifications


Number of Cylinders
1
Filling Range
Min. 500 ml - Max. 5000 ml
Optional Cylinder Range
Min. 145 ml - Max. 14500 ml
Capacity
420 Packages/Hour
Filling Accuracy
± %1
Operating Temperature
+5 ºC to +85 ºC with standard sealings
Pneumatic System
FESTO Pneumatic System
Material Contact
316 L Stainless Steel
Other Materials
304 L Stainless Steel and Anodized Aluminium
Cleaning Method
Easy-cleaning with dismantlable parts
Automation
Volumetric Filling Machine
Mobility
Stainless Steel Frame with Castors

Operating Characteristics


Working mechanism
Volumetric filling with FESTO pneumatic system
Primal system type
Direct prime from storage tank
Cleaning method
Tool-free dismantling for easy cleaning
Lighting
Brightness adjustable
Height adjustment
Height-adjustable platform
Mobility
Mounted on a stainless steel frame with castors
Automation level
Manual
Filling range
500 ml to 5000 ml (optional cylinder
Capacity
420 packages/hour

Material Compatibility


Corrosive resistance (e.g. acids)
316L Stainless Steel,304L Stainless Steel,Anodized Aluminium

Physical Characteristics


Machine footprint
Tabletop version available
Body material
316 L stainless steel / 304 L stainless steel / Anodized aluminium
Mobility
Stainless steel frame with castors
Filling range
500 ml - 5000 ml (standard),145 ml - 14500 ml (optional)
Nozzle design
Interchangeable,drip prevention
Platform
Height adjustable platform for packages
Pneumatic system
FESTO (oil-free)
Sealing materials
Teflon,Viton,Polyethylene
Cleaning Ease
Easy-disassemble design

Custom Options


Adjustable filling range
500 ml - 5000 ml
Adjustable filling platform
Height adjustable
Interchangeable nozzles
For liquid,viscous,or particulated products
Optional filling cylinder
145 ml - 14500 ml
Material compatibility options
Teflon,Viton,or Polyethylene sealings
Easy-cleaning design
Nozzle,valve,and piston easily dismantled