High-speed mixer for industrial mixing applications

Achieve rapid, consistent mixing and dispersion across diverse materials with a high-speed solution designed for seamless integration into your processing operations.

Mixes and Homogenizes Diverse Materials Efficiently

The RT High-Speed Mixer from Winkworth offers a robust solution for industrial mixing needs across a wide range of industries, including adhesives, food, pharmaceuticals, and metals. Its high-speed, rapid turbulent mixing capability allows for efficient dispersion and homogenization of powders, liquids, and slurries. The mixer features a high-speed rotating shaft in a fully cylindrical chamber to ensure maximum contact and distribution, significantly reducing process cycle times. With working volumes ranging from 10 to 5000 litres, this mixer can handle batch or continuous operations, tailored to your specific capacity needs. Constructed from full stainless steel with optional wear-resistant finishes, it is suited for both food-grade and harsh chemical environments. Integration into existing production lines is seamless, with options for automated inlet and outlet arrangements, and control panels featuring PLC and HMI touch-screen technology. Maintenance is straightforward with split gland housings and easy-access hatches, while energy efficiency is enhanced through an optimized drive unit. The RT High-Speed Mixer stands ready to meet various regulatory and compliance standards, supporting customization and technical support tailored to unique production requirements.

Benefits

  • Maximizes processing efficiency with rapid mixing and short cycle times.
  • Reduces operational costs through energy-efficient motor and automation options.
  • Ensures product consistency and quality with precise homogenization.
  • Simplifies maintenance with user-friendly access hatches and replaceable wear parts.
  • Adapts to diverse industry applications with customizable configurations and compliance options.

General


Applications
Sports nutrition,Sealants,Asphalt,Fats,Cake mix,Minerals,Chemicals,Dyes,Soups,Detergents,Spices,Batteries,Personal care,Ceramics,Ready meals,Protein powders,Inks,Meat analogue,Building materials,Lards,Metals,Pet foods,Household products,Plastics,Baby food,Paints,Pharmaceuticals,Biofuels,Metal powders,Nutraceuticals,Confectionery,Snack foods,Food and beverages,Adhesives,Lubricants,Dairy products
End products
All-purpose cleaning sprays,Energy bars,Boxed cake mix,Face creams,Vitamin supplements,Lithium-ion battery electrodes,Hot melt glue sticks,Corn snacks,Tungsten powder coatings,Mozzarella cheese,Metal forgings,High voltage cable insulators,Automotive paints,Whey protein powder,Creatine drinks,Printing inks,Agrochemical dispersions,Margarine,Biodiesel,Concrete sealant admixtures,Canned baby purees,Road asphalt,Liquid laundry detergent,Porcelain tiles,Automotive lubricants,Microwaveable pasta dinners,Dry cat food kibbles,Shampoo bottles,Calcium carbonate powder,Textile dyes,Canned tomato soup,Plant-based protein patties,Chocolate bars,Ground cinnamon
Steps before
Ingredient Preparation,Weighing,Pre-mixing,Heating,Melting
Steps after
Filling,Cooling,Forming,Packaging,Quality Control
Input ingredients
adhesive tapes,car body under seal,high voltage cable sealants,hot melt adhesives,mastics,plastisols,tile adhesives,biscuit dough,cake mix,icing,chewing gum,chocolate,fudge,coated sweets,confectionery,ready to roll icing,sugar paste,ceramics,MIM,CIM,insulators,abrasives,salts,minerals,sand,asphalt,agrichemicals,batteries,paints,inks,dyes,household products,wax,carbon,metal powders,explosives,propellants,lubricants,catalysts,biofuels,coal,chalk,crayon,animal feeds,pet foods,tea,coffee,cream,milk,yogurt,cheese,cereals,butter,margarine,fats,lards,granules,herbs,spices,powders,jams,preserves,seasonings,sauces,chutneys,ready meals,soups,stews,baby food,meat analogue,edible oils,snack foods,dental products,shampoo,conditioner,nail varnish,creams,lotions,deodorants,fragrances,biotechnology materials,medical products,ostomy materials,pharmaceuticals,baby formula,medical ointments,plastic,rubber,urethanes,vitamins,minerals,protein powders,probiotics,nutritional energy bars,sports nutrition,heavy paste,heavy dough,soft paste,soft dough,heavy powders,powder,liquid,slurries,fragile particles,cream,lotion
Output ingredients
homogeneous mix,efficiently mixed adhesive,blended sealant,well-mixed agricultural product,refined biochemical cocktail,uniform chocolate consistency,evenly distributed confectionery mix,perfectly blended cement,consistent cake batter,integrated ceramic mix,even dispersion in polymers,perfectly churned medical solutions,smoothly mixed nutraceuticals,balanced chemical concoction,uniformly blended paint,reliable plastic blend,well-combined pharmaceuticals,cohesive polymer mix,integrated seasoning mix,flawlessly mixed dough,consistently mixed sports nutrition
Market info
Winkworth is known for manufacturing high-quality, engineered-to-order industrial mixing equipment, including mixers and blenders, renowned for their reliability and innovation in the pharmaceutical, food, and chemical industries.

Technical Specifications


Mixing Speed
High-speed
Capacity
10 to 5000 litres
Material
Stainless steel
Shear Mixing
High or low shear
Process Cycle Time
Reduced cycle times
Design
Compact
Drive Unit
Hollow shaft
Loading and Discharge
Rapid loading and discharge options
Shaft Rotation
High speed central shaft rotation
Chamber Form
Cylindrical
Heating/Cooling Options
Steam,oil,water,or glycol-water
Vacuum Capability
Yes,for drying or de-aerating
Control Panel
PLC,HMI touch-screen

Operating Characteristics


Shear mixing level
High/Low
Cycle time
Short/Long
Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Loading and discharge options
Rapid
Energy efficiency
High
Turbulence control
Yes
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Compact design
Shape
Cylindrical form chamber
Material
Full stainless-steel construction
Chamber Size
10 to 5000 litres
Loading Options
Integrated inlet arrangements
Discharge Method
Flush fitting bomb doors and other outlet options
Control Panel Type
PLC,HMI touch-screen
Drive Unit
Hollow shaft drive unit

Custom Options


Compact design
Space saving
Stainless Steel Construction
Clean line,food and pharmaceutical grade