Rotary piston fillers with plunger for viscous products

Optimize your filling process with high-speed, rotary piston fillers, designed for precision handling of liquid and slurry products, ensuring consistent fill levels across diverse container shapes and sizes.

Fills and Cleans Liquid and Slurry Products

The Rotary Piston Fillers with Plunger from Zilli & Bellini s.r.l. offer precise volumetric filling designed for liquid and slurry products across the food, beverage, and chemical industries. This equipment is particularly suited for manufacturers handling a range of products including pureed fruits, sauces, detergents, and solvents. By utilizing a rotary piston mechanism, it maintains consistent fill levels with throughput capacities ranging from 10 to 1200 containers per minute, depending on product and container size. The integration of an optional automatic cleaning system (C.I.P.) minimizes downtime and ensures hygienic operations, aligning with stringent industry standards. Engineered with versatility in mind, it accommodates a variety of container shapes and materials—metal, glass, or plastic—supporting up to 5 kg of product. Ideal for high-speed production lines, it is available with multiple piston configurations for scalability, and its robust build provides durability in demanding industrial environments.

Benefits

  • Enhances efficiency with high-speed operation for increased production capacity.
  • Minimizes downtime through an optional C.I.P. system, ensuring quick and thorough cleaning.
  • Increases versatility by accommodating various container shapes and sizes.
  • Ensures precise filling with volumetric control, reducing product waste.
  • Promotes durability and stability in industrial settings with robust design and construction.

General


Applications
Sauces,Sweetened condensed milk,Soups,Detergents,Pâté,Condiments,Marmalade,Juices,Syrups,Spreads,Vegetable oil,Pet food,Apple sauce,Solvents,Concentrates,Mustard,Baby food,Creams,Jams,Purée,Honey
End products
Dog pâté,Peanut butter,Berry concentrate,Hazelnut chocolate spread,Dijon mustard,Chicken broth,Orange juice,Paint thinner,Manuka honey,Chicken liver pâté,Olive oil,Orange marmalade,Dishwasher liquid,Pumpkin purée,Aioli,Organic apple cider,Pureed fruits,Maple syrup,Whipped cream,Tomato ketchup
Steps before
Emulsification,Grinding,Heating,Mixing
Steps after
Packing,Labeling,Sterilization,Sealing
Input ingredients
apple sauce,baby food,brine,chocolate spread,concentrates,condiments,corn cream,detergents,evaporated milk,honey,jams,jellies,juices,ketchup,marmalade,mayonnaise,mineral oil,mustard,nectars,pâté,pet-food,purée,ratatouille,sauces,solvents,soups,sweetened condensed milk,syrups,vegetable oil
Output ingredients
filled containers,packaged products
Market info
Zilli & Bellini Italy is renowned for designing and manufacturing high-quality, engineered-to-order packaging machinery, specializing in filling and closing equipment for the food and beverage industry, with a strong reputation for innovation and reliability.

Technical Specifications


Capacity
Up to 1200 c.p.m.
Container size
Up to 5 Kg
Container type
Metal / Glass / Plastic
CIP System
Automatic cleaning
Number of Pistons
12 – 116
Container Path Diameter
90 mm – 3450 mm
Filling method
Volumetric
Filling speed
10 – 1200 c.p.m.

Operating Characteristics


Working Mechanism
Rotary Piston with Plunger
Automation Level
Optional CIP System
Batch vs. Continuous Operation
Continuous
Cleaning Method
CIP / Manual

Material Compatibility


Cleanability
CIP (Clean-In-Place)

Physical Characteristics


Machine footprint
Not specified
Container type
Round and non-round metal,glass,and plastic
Control panel type
Not specified
Container capacity
Up to 5 Kg
Discharge method
Not specified

Custom Options


Container compatibility
Round and non-round metal,glass,and plastic containers
Filling capacity
Up to 5 Kg
Automatic Cleaning System
CIP (Clean-In-Place)
Capacity
10 to 1200 c.p.m.
Number of Pistons
12 – 116 (depending on model)
Model options
DB/P,DC/P,DD/P,DE/P,DF/P,DG/P,DH/P,DI/P