In-line mixer for liquid-liquid and solid-liquid processes

Optimize your mixing operations with an efficient solution that seamlessly integrates into your production line, ensuring precise emulsification and consistent dispersions for high-quality end products.

Mixes, Disperses, and Emulsifies Liquids and Solids

The LIVAK in-line mixer from Vak Kimsa offers a versatile solution for your industrial mixing needs, combining efficiency and precision. This equipment is designed to expertly address the challenges of mixing and emulsifying both liquid-liquid and solid-liquid formulations, making it ideal for use across chemical, cosmetics, food, and pharmaceutical industries. It operates using a sophisticated mixing mechanism, capable of handling varied product viscosities and concentrations up to 80%, and providing a flow rate of up to 90,000 liters per hour, making it suitable for both batch and continuous processing.

With pressurization and lubrication circuits for mechanical seals and ATEX certification for use in explosive atmospheres, the LIVAK is engineered for demanding operational environments. Integration into existing systems is seamless due to its capability for recirculation on one or several tanks, and it boosts efficiency without the need for significant modifications. Available in both industrial and sanitary finishes, and designed according to EHEDG standards, this mixer adapts to both clean and controlled environments, effectively reducing energy consumption through efficient motor control. Compatible with a range of materials, such as stainless steel options for corrosion resistance, the LIVAK mixer offers easy maintenance with its integrated cleaning protocols and customizable engineering support, ensuring it meets the specific needs of your production line.

Benefits

  • Enhances mixing consistency and product quality with efficient emulsification and dispersion capabilities.
  • Boosts existing production capacities without extensive modifications through recirculation integration.
  • Ensures safe operation in explosive environments with ATEX-certified design.
  • Reduces energy costs via optimized motor control, improving overall operational efficiency.
  • Adapts to diverse industrial needs with customizable configurations and robust material options.

General


Applications
Biotechnology,Liquid formulations,Fine chemicals,Detergents,Food industry,Cosmetics,Biopharmaceuticals,Pharmaceuticals
End products
Biologics,Fermentation broths,Chemical additives,Beverage emulsions,Facial creams,Liquid soap formulations,Tablets,Laundry detergents
Steps before
Drying,Grinding,Purification
Steps after
Emulsification,Packing,Sterilization
Input ingredients
liquid components,powdered solids,crystalline solids,granulated solids
Output ingredients
air-free emulsions,small drop size,high stability emulsions
Market info
Vak Kimsa is known for manufacturing high-quality, engineered-to-order industrial equipment, specializing in dosing and pumping solutions for various sectors, including food and chemical industries. They are reputed for their innovation, customization, and reliability.

Technical Specifications


Solids Concentration
≤ 80%
Product Viscosity
High-Medium-Low
Mixing Flow Rate
≤ 90,000 l/h
LIVAK Power (kW)
0.55 ÷ 55
Liquid Connection (DN)
15 ÷ 150
Maximum Mixing Flow (l/h)
500 ÷ 90,000
Dimensions (H x L x F in mm)
250 x 400 x 380 ÷ 800 x 2200 x 680
Pressurization and Lubrication Circuit
Included
ATEX Certification
Directive 2014/34/EU
Continuous Dosing
Yes

Operating Characteristics


Working Mechanism
In-line Mixing
Integrated Steps
Liquid-Liquid and Solid-Liquid Mixing
Batch vs. Inline Flow
Batch or Inline Continuous
Pressurization and Lubrication Circuit
For Mechanical Seal
Automation Level
Manual / PLC
Recirculation
On One or Several Tanks
CIP/SIP
CIP Supported
Component Addition
Solid Addition to Tank
Emulsifier
Produces Air-free Emulsions

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
High Viscosity Tolerance
High-Medium-Low
Compatibility with Solids
Powdered,crystalline or granulated solids

Product type Characteristics


Mixing type
Liquid-liquid / Solid-liquid
Use in Industries
Chemical / Cosmetic / Biotechnology


ATEX certification
Directive 2014/34/EU

Physical Characteristics


Machine Footprint
Various dimensions based on type (e.g.,LIVAK 00,LIVAK 01)
Tank Shape
Cylindrical
Feed Method
Inline addition of liquids and solids
Discharge Method
Recirculation on the tank
Compact Footprint
Designed for inline mixing

Custom Options


Control panel type
Electrical cabinet
Certification
ATEX certified
Finish Type
Industrial / Sanitary Finish
Installation Mode
Recirculation over the tank
Integration possibilities
Continuous operation,existing system enhancement