Autonomous process control for petrochemical and food industries
Streamline your production with autonomous control systems that optimize process efficiency and ensure seamless data capture and traceability, reducing waste and minimizing operational costs.
Regulates and Optimizes Industrial Production Processes
The Zeppelin Process ZSD Control System is a cutting-edge solution developed by Zeppelin Systems, designed to streamline production processes across petrochemical, food, and plastics industries. This system utilizes intelligent process control to autonomously regulate, optimize, and monitor various production tasks. Its key feature is the combination of customized machine components with advanced automation software, enabling seamless integration and continuous operation within your production line. The ZSD Control System supports diverse applications, including the manufacturing of polyethylene, polypropylene, and snack foods, ensuring precise control over processes such as regulation, evaluation, and waste reduction. Equipped with comprehensive data capture and traceability functions, it assists in meeting auditing requirements and reducing product waste. The system is built for flexibility, allowing for configurable components and tailored engineering support to suit specific plant needs, ensuring enhanced efficiency and reduced operational costs.
Benefits
- Enhances production efficiency by reducing waste and associated costs for raw materials and energy.
- Enables precise process control for consistent product quality and reduced batch variability.
- Facilitates easy auditing and compliance with traceability and data capture features.
- Lowers operational costs with autonomous and continuous process execution.
- Customizable system integration tailored to specific industry requirements.
- Applications
- Food industry,Petrochemicals,Plastics,Rubber and tire industry,Processing sectors
- End products
- Polyethylene,Bread mixes,Detergents,Polypropylene,Rubber compounds,Snack foods,Tire compounds,Confectionery coatings,Plastic pellets,Plastic films
- Steps before
- Bulk Material Handling,Material Transport,Storage,Pre-mixing
- Steps after
- Batch Traceability,Quality Inspection,Auditing,Data Analysis
- Input ingredients
- Output ingredients
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Automation
- Autonomous process execution
- Process control
- In-house developed software
- Data management
- Simulation,evaluation,optimization
- Efficiency
- Optimal economic utilization
- Monitoring
- Integrated control and monitoring systems
- Energy savings
- Reduced resource and energy costs
- Waste reduction
- Product waste reduction
- Batch traceability
- Enabled
- Cost reduction
- Lower personnel,raw materials,and energy costs
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Integrated process control
- Yes
- Process optimization
- Automated
- Energy efficiency
- Resource and energy savings
- Data capture and traceability
- Automated data logging
- Changeover time
- Minimal
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Industry applications
- Petrochemicals,food,processing sectors
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- SCADA / IoT Connectivity
- Automation software
- Customizable / Proprietary Software
- Process control customization
- Tailored to customer plant
- Batch traceability
- Enabled