High-speed drift-dwell motion doypack forming system
Optimize your liquid packaging efficiency with a dual-motion system designed for precise pouch forming and filling, perfect for handling various bag dimensions and ensuring secure sealing for consistent product quality.
Forms and Fills Liquid Doypack Pouches
The LUX DD 235-100/8 from IMA Group is a high-speed Doypack machine designed for the efficient production of liquid-filled pouches. Employing a unique dual motion system, it combines intermittent motion for precise pouch forming and spout application with continuous motion for extended filling times, improving throughput. Applications include personal care products such as liquid soaps and shampoos, as well as home care products like liquid detergents and fabric softeners. With a processing capacity of up to 100 pouches per minute for 500 ml volumes, this equipment suits high-demand production lines.
Automated with PLC controls, it integrates seamlessly into existing production environments, ensuring high efficiencies with energy savings via servo-controlled operations. The LUX DD 235-100/8 handles various pouch dimensions and integrates spout pre-heating and sealing stations, enhancing reliability and maintaining precise film tension with integrated sensors. This machine supports sustainable materials like paper-based or recyclable mono-material films, aligning with environmental goals. It requires minimal maintenance and offers easy cleaning features to reduce downtime in continuous operations.
Benefits
- Enhances production efficiency by combining dual motion systems for precise forming and extended filling times.
- Supports sustainability goals with compatibility for recyclable and paper-based film materials.
- Minimizes waste through precise pouch positioning and accurate cutting.
- Reduces operational costs with energy-efficient servo motor technology.
- Integrates smoothly into existing lines with automated PLC controls, reducing labor requirements.
- Applications
- Beverages,Sauces,Personal care products,Liquid formulations,Detergents,Home care products
- End products
- Ketchup,Liquid detergents,Shampoos,Barbecue sauce,Dishwashing liquids,Mayonnaise,Fabric softeners,Tomato sauce,Conditioners,Hand sanitizers,Iced teas,Fruit juices,Liquid soaps
- Steps before
- Film Roll Preparation,Pouch Forming,Fitment Application
- Steps after
- Product Handling,Cartoning,Tray Packing,Shrink Wrapping,Over Wrapping,Case Packing,Palletizing,Labelling,Quality Control
- Input ingredients
- flat film roll stock,liquid products,sustainable materials,paper-based films,recyclable PE films,PP mono material films
- Output ingredients
- Doypack bags,high quality Doypack,corner spout application,shaped round corners,handle punch
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Automation
- Duel motion system
- Capacity
- 70–100 ppm depending on pouch volume
- Noise level
- within 80db
- Reel dimension
- Ø 600mm – 23.622”
- Reel core
- Ø 76/152mm – 2.992”/ 5.984”
- Electrical consumption
- 400/480VAC – 50/60Hz
- Pressure and air consumption
- 6 bar – 750Nl/min + 600Nl/min
- Pouch width
- 120/235 mm – 4.724” / 9.251”
- Pouch height
- 190/330 mm – 7.480” / 12.992”
- Pouch gusset height
- 15/60 mm – 0.59” / 2.362”
- Filling method
- Continuous motion filling unit
- Filling volume
- up to 1.5 lt.
- Pouch feature
- Corner spout,shaped round corners,handle punch
- Cooling system
- Top cooling system integrated
- Dual Motion System
- Intermittent and Continuous
- Forming and Filling Mechanism
- Pouch Forming and Fitments Application with Continuous Motion Filling
- Film Tension Control
- Active Control with Dual Motion
- Pouch Positioning Accuracy
- Eye Mark Reading Sensors
- Pouch Cutting Precision
- Rotary Motion Cutting System
- Mono-material Handling Ability
- High-speed Production with Spout Pre-heating
- Rejection System
- Outfeed Wheel for Good vs Rejected Pouches
- Cooling System
- Integrated Top Cooling System
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compatibility with sustainable materials
- Paper-based,recyclable PE and PP mono material films
- Container type
- Doypack bag
- Material compatibility
- Paper-based,PE and PP mono material films
- Control panel type
- HMI Available
- Integration possibilities
- Inline check weigher integration
- Film material compatibility
- Paper-based,recyclable PE and PP mono material films
- Pouch customization
- Corner spout application,shaped round corners,handle punch
- Motion system
- Dual motion (intermittent and continuous)
- Servo control
- Rotary servo motorized bottom punch,Servo controlled forming triangle