Shell and tube heat exchangers
Efficiently manage heat transfer in your production line with custom-engineered shell and tube heat exchangers, designed to handle complex thermal processes like cooling, heating, condensation, and evaporation, ensuring optimal performance and energy savings for large-scale operations.
Facilitates Heat Exchange for Industrial Applications
Bachiller’s Shell and Tube Heat Exchangers are tailor-made solutions engineered to enhance thermal exchange processes in diverse industrial settings. Designed for chemical and pharmaceutical sectors, these exchangers efficiently manage cooling, heating, and condensation challenges across a range of fluids. With configurations like BEM and AES, they support varied applications from biodiesel production to resin processing. Featuring advanced thermal design through HTRI software and automated calculations validated by ASME and API standards, they ensure precise performance in demanding environments. Constructed from materials like austenitic stainless steel and nickel alloys, these exchangers offer exceptional corrosion resistance. Seamlessly integrate into existing operations with custom engineering and support, ensuring optimal energy and process efficiency.
Benefits
- Enhances production efficiency with seamless integration into continuous operations.
- Minimizes operational costs through energy-efficient thermal management.
- Supports diverse applications, from petrochemicals to food processing, ensuring versatile use.
- Provides robust corrosion resistance with high-grade construction materials, extending equipment lifespan.
- Customizable design adapts to specific process requirements, maximizing production flexibility.
- Applications
- Food,Chemicals,Polymers,Thermal solar energy,Fine chemicals,Bioethanol,Cosmetics,Natural extracts,Pulp and paper,Petrochemicals,Plastics,Resins,Surfactants,Biodiesel,Pharmaceuticals
- End products
- Polyethylene,Paracetamol,Face creams,Detergents,Polypropylene,Epoxy resin,Acetic acid,Ethanol fuel,Biodiesel fuel,Solar collectors,Bleached pulp,Essential oils
- Steps before
- Heating,Purification,Grinding,Emulsification,Chemical Reaction,Mixing
- Steps after
- Cooling,Condensation,Sterilization,Evaporation,Distillation,Packing
- Input ingredients
- hot fluids,cold fluids,steam,liquid gases
- Output ingredients
- cooled fluids,heated fluids,condensed steam,vaporized liquids
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Weight
- Up to 130 Tn
- Diameter tube sheet
- From 125 mm up to 5,500 mm
- Thickness tube sheet
- From 20 up to 450 mm
- Tube bundle length
- From 300 mm up to 15,000 mm
- Mechanical design codes
- ASME VIII div.1,AD-2000,EN-13445,API-660,BS-5500
- Finite Element Analysis (FEA)
- Yes
- Welding methods
- GTAW orbital automatic welding
- Automatic calculations software
- Microprotol,B-JAC,Compress,PVElite
- Thermal design software
- HTRI,B-JAC
- Configurations
- BEM,BEU,BKU,BES,AES,AEN,NEN,AEX,DEU,double tubesheet
- Construction materials
- Austenitic Stainless Steels,Super Austenitic Stainless Steels,Duplex and Superduplex Stainless Steels,Nickel Alloys and Superalloys,Titanium,Cladding
- Weld overlay method
- Automatic GMAW
- Automation level
- PLC / SCADA / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- Custom clean-in-place solutions
- Cleaning method
- Automatic / Manual
- Energy efficiency
- Optimized for reduced energy consumption
- Thermal design
- HTRI and B-JAC integration
- Welding techniques
- GMAW / GTAW / FCAW
- Finite Element Analysis
- Applied for stress verification
- Automatic controlled torque expansion
- Precision joining techniques
- Customization flexibility
- Tailor-made configurations
- Corrosive resistance (e.g. acids)
- Austenitic Stainless Steels / Nickel Alloys / Superalloys / Titanium
- Density/particle size
- Dependent on application
- Cleanability
- Austenitic Stainless Steels / Duplex Stainless Steels
- Abrasion resistance
- Nickel Alloys / Superalloys
- ASME Code
- ASME VIII div.1
- European Standards
- EN-13445
- API Standards
- API-660
- German Standards
- AD-2000
- British Standards
- BS-5500
- Weight
- Up to 130 Tn
- Diameter Tube Sheet
- From 125 mm up to 5,500 mm
- Thickness Tube Sheet
- From 20 up to 450 mm
- Tube Bundle Length
- From 300 mm up to 15,000 mm