Automated bulk material handling system

Ensure precise batch tracking and efficient handling of challenging bulk materials with this rugged, easy-to-clean system designed for seamless integration into your automated production processes.

Handles and Stores Bulk Materials Efficiently

The AZO BATCHTAINER® from AZO GmbH & Co. KG is a versatile solution for automated bulk material handling and storage, featuring an easy-to-clean, robust design. It excels in managing materials with poor flow properties, ensuring dust-free transfer via a patented docking sleeve and electronic ID system to prevent errors. Used extensively in food processing, chemical, and pharmaceutical industries, it supports efficient batching and precise batch tracking. Capable of integrating seamlessly into automated systems, the BATCHTAINER® is ideal for various solid, powder, and granule products, including powdered sugar, protein powders, metal powders for 3D printing, and more. With pneumatic docking and easy container swapping, it supports continuous production flow. Constructed for durability and contamination-free operations, it meets industry standards for cleanliness and safety. Customization options and engineering support are available to fit specific operational needs.

Benefits

  • Ensures precise batch tracking, eliminating operator errors with electronic ID systems.
  • Facilitates dust-free material transfer, enhancing workplace safety and cleanliness.
  • Promotes efficient storage and transport for multiple industries, reducing logistical inefficiencies.
  • Supports seamless integration into automated production lines, minimizing manual intervention.
  • Easy-to-clean design reduces maintenance time and prevents cross-contamination.

General


Applications
Chemicals,Supplements,Metal powders,Detergents,Pharmaceuticals,Nutraceuticals,Bulk materials,Plant-based products,Food ingredients,Spices,Coating materials,Powdered ingredients
End products
Cosmetic powders,Metallic powders for 3d printing,Protein powders,Zinc oxide,Granulated sugar,Powdered sugar,Food flavorings,Vitamin supplements,Paint coatings,Baking soda,Herbal supplements,Detergent granules,Plant-based protein mixes,Vitamin capsules,Curry powder
Steps before
Purification,Drying,Receiving bulk materials in bags
Steps after
Storage,Batch tracking,Docking station operation
Input ingredients
bulk goods,bulk materials,ingredients,materials received in bags
Output ingredients
accurately tracked batches,transportable storage containers,dust-free feeding of products
Market info
AZO is renowned for designing and manufacturing automated bulk material handling systems, specializing in mixer feeding, ingredient automation, and process control, known for their reliability and tailored solutions in the food, pharmaceuticals, and chemical industries.

Technical Specifications


Docking mechanism
Pneumatic locking
Cleanability
Easy-to-clean
Batch tracking
Accurate
Material handling
Automated
Flow properties compatibility
Poor flow properties
Dust management
Dust-free feeding
Container capacity
Medium throughput

Operating Characteristics


Automation level
Automated
Batch vs. continuous operation
Batch
Cleaning method
Easy-to-clean
Changeover time
Quick release
Identification system
Electronic ID
Dust control
Dust-free feeding

Material Compatibility


Easy-to-clean
Yes
Compatibility with poor flow properties
Yes
Dust-free feeding
Yes

Product type Characteristics


Container type
Batchtainer

Physical Characteristics


Container shape
Rectangular/Square (Batchtainer design)
Material
Stainless steel
Feed/discharge method
Pneumatically locked docking with dust-free feeding
Footprint
Compact (specific dimensions not provided)
Docking system
Patented docking sleeve

Custom Options


Docking Station Compatibility
Yes
Electronic ID System
Yes
Patented Docking Sleeve
Dust-free feeding
Pneumatic Restraint System
Yes
Cleaning Method
Easy-to-clean design