Double cone blender for fragile and abrasive material
Achieve homogeneous blends of fragile materials while minimizing damage and wear, thanks to low energy tumble action and innovative multi-shear deflector plates, ensuring efficient processing for delicate and abrasive products alike.
Gently Blends Fragile and Abrasive Materials
The Gardner Double Cone Blender by Kemutec optimizes the gentle blending of fragile and abrasive materials, essential for maintaining product integrity in various industrial processes. Featuring a unique tumbling action enhanced by internal multishear deflector plates, it ensures a homogeneous blend across diverse particle sizes and densities. This equipment is ideal for applications such as food processing, pharmaceutical powders, and chemical compounds, producing end-products like baby formula, herbal tea blends, and steel powder. Available in sizes from 20L to over 100,000L, it integrates seamlessly into batch and continuous operations. Constructed from materials designed for hygiene and easy cleaning, the Gardner Double Cone Blender offers energy-efficient mixing with minimal wear on mechanical components. Additionally, it supports customizations like external jackets for temperature control and options for pressure and vacuum capabilities, meeting industry-specific compliance and operational demands.
Benefits
- Ensures product integrity by minimizing damage to fragile materials during mixing.
- Reduces energy costs with low-energy tumbling action.
- Simplifies cleaning and maintenance with a hygienic, no-internal-seal design.
- Enhances operational efficiency with rapid cycle times and total discharge capabilities.
- Customizable to meet specific production needs with options for heating, cooling, and pressure adjustments.
- Applications
- Soap flakes,Glass and ceramic mixes,Seeds,Chocolate,Pharmaceutical powders,Plastic powders,Detergents,Starch,Dehydrated soups and creams,Cocoa,Animal feed,Powdered milk,Semolina flour,Pet food,Food processing,Tea blending,Baby food,Fertilizers,Metal powders,Coffee blending
- End products
- Dog kibble,Sunflower seeds snack,Fish feed,Bar soap flakes,Plant fertilizers,Steel powder,Polyethylene powder,Ceramic tiles,Infant nutrition powder,Couscous,Herbal tea blends,Hot cocoa mix,Cornflakes,Laundry detergent powder,Dried milk powder,Ground coffee,Instant soup mix,Chocolate drink mix,Baby formula,Modified food starch
- Steps before
- Grinding,Mixing,Drying
- Steps after
- Packing,Homogenization,Sterilization,Tablet Pressing
- Input ingredients
- semolina flour,seeds,starch,coffee beans,ground coffee,cocoa,chocolate flakes,chocolate powder,powdered milk,baby food,dehydrated soup preparations,dehydrated cream preparations,pharmaceutical granules,detergent granules,soap flakes,artificial fertilizers,plastic powder,plastic pellets,metal powders,glass mixes,ceramic mixes
- Output ingredients
- homogeneous blend of semolina flour,homogeneous blend of seeds,homogeneous blend of starch,homogeneous blend of coffee beans,homogeneous blend of ground coffee,homogeneous blend of cocoa,homogeneous blend of chocolate flakes,homogeneous blend of chocolate powder,homogeneous blend of powdered milk,homogeneous blend of baby food,homogeneous blend for dehydrated soup preparations,homogeneous blend for dehydrated cream preparations,homogeneous blend for pharmaceutical granules,homogeneous blend for detergent granules,homogeneous blend of soap flakes,homogeneous blend of artificial fertilizers,homogeneous blend of plastic powder,homogeneous blend of plastic pellets,homogeneous blend of metal powders,homogeneous blend of glass mixes,homogeneous blend of ceramic mixes
- Market info
- Kemutec is known for its expertise in manufacturing industrial powder processing equipment, including sifters, mills, and mixers, tailored to meet specific customer needs. They are reputed for delivering high-quality, reliable engineered-to-order solutions.
- Capacity
- 20L to 100,000L
- Energy Efficiency
- Low energy mixing
- Automation
- Manual/Customised options
- Discharge Method
- Total discharge design
- Mixing Method
- End-over-end tumble action
- Additional Features
- Internal multi-shear deflector plates
- Cleanability
- Easy-clean design
- Design
- No internal seals or bearings
- Customization
- Pressure and vacuum capable vessels
- Heating/Cooling
- External jackets for heating or cooling
- Working mechanism
- End-over-end tumble action
- Batch vs. continuous operation
- Batch
- Cleaning method
- Hygienic design with easy-clean features
- Energy efficiency
- Low energy consumption
- Discharge method
- Total discharge design
- Cycle time
- Fast cycle times
- Automation level
- Customised options available
- Blending method
- Gentle tumbling action with Multishear Deflector Plates
- Abrasion resistance
- Yes
- Cleanability
- High
- Density/particle size
- Varied (suitable for fragile and abrasive products)
- Biological compatibility
- Yes
- Structure sensitivity
- Delicate/Fragile
- Control panel type
- Customised options
- Compact footprint
- Design range from 20L to 100,000L
- Discharge method
- Total discharge design
- Blender shape
- Double Cone
- Internal configuration
- Multi-shear deflector plates
- Material Discharge
- Rapid and TOTAL discharge
- Hygienic design
- Easy-clean design
- Loading and discharge options
- Various design valves
- Customization Features
- External jackets for heating or cooling
- External jackets on blender shell
- Heating or cooling
- Pressure and vacuum capability
- For drying,heating,cooling and sterilising
- Liquid addition facilities
- Pressure spray nozzles
- Loading and discharge valves
- Various design options
- Filling method
- Direct connection to vacuum conveying system
- Resistance to wear options
- For abrasive product
- Tailored controls
- Customised options