Vacuum deaerator for elimination of gases

Optimize your product quality by eliminating occlusive gases with this advanced vacuum deaerator, ensuring increased chemical stability and precision in packaging across a range of liquids, semi-solids, and solids.

Eliminates Dissolved Gases in Liquid and Semi-Solids

The Vacuum Deaerator (DEB) from Bachiller is specifically engineered to eliminate dissolved gases from liquids, semi-solids, and solids, ensuring increased chemical stability. This device employs a sophisticated mechanism where the product is distributed as a thin film across a rotating disk; the expanded bubbles are then efficiently removed by a vacuum pump. This process is pivotal in pharmaceutical, cosmetic, food, and chemical industries to prevent oxidation and enhance product longevity.

Regularly utilized in producing medicinal syrups, anti-aging creams, and water-based paints, the Vacuum Deaerator operates both in continuous and batch modes, providing versatility depending on your production needs. Although specific processing capacities vary by application, its design promotes quick throughput and optimal efficiency.

Integration into your production line is seamless, with options for automation and remote monitoring via PLC controls. The equipment’s construction in high-grade stainless steel ensures durability and corrosion resistance, meeting GMP and FDA standards, crucial for maintaining regulatory compliance. The system is designed for straightforward maintenance with clean-in-place (CIP) features facilitating rapid and hygienic cleaning processes. Customization options are available, supported by engineering expertise to tailor the equipment specifications to your exact requirements.

Benefits

  • Enhances product shelf life by preventing oxidation and degradation.
  • Ensures precise packaging with consistent degassing results.
  • Operates with flexibility for both continuous and batch processes.
  • Supports regulatory compliance with GMP and FDA standards.
  • Streamlines cleaning processes with integrated clean-in-place (CIP) system.

General


Applications
Food,Chemicals,Detergents,Agrochemicals,Synthetic pastes,Paper products,Greases,Oils,Cosmetics,Varnishes,Glues,Paintings,Pharmaceuticals
End products
Fruit juice concentrates,Lithium grease,Medicinal syrups,High-gloss varnishes,Anti-aging face creams,Engine oils,Mayonnaise,Aloe vera shampoo,Wood adhesives,Water-based paints
Steps before
Mixing,Heating,Blending
Steps after
Packaging,Filling,Sealing
Input ingredients
liquids,semi-solids,solids,dissolved gases,ointment,cream,syrup,toothpaste,lotion,emulsion,shampoo,beauty cream,fluid makeup,sun cream,mustard,mayonnaise,fruit juice,baby food,synthetic paste,painting,varnish,glue,detergent,paper paste,putty,oil,grease,agrochemical
Output ingredients
de-aerated liquids,de-aerated semi-solids,de-aerated solids,gases removed
Market info
Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.

Technical Specifications


Automation
Continuous / Batch
Deaeration Method
Vacuum pump
Product Form Compatibility
Liquids,Semi-solids,Solids
Film Distribution
Rotating disk
Bubble Expansion
Thin film formation
Packaging Dosage Precision
High
Container Size Reduction
Yes
Emulsion Acceleration
Yes
Chemical Stability Improvement
Prevents oxidation
Product Life Extension
Yes

Operating Characteristics


Working Mechanism
Rotating disk thin film
Integrated Steps
Vacuum pump suction
Batch vs. Continuous Operation
Continuous / Batch
Gas Elimination Process
Dissolved gases in liquids and semi-solids
Product State Compatibility
Liquids,semi-solids,solids
Automation Level
PLC / SCADA

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Shape
Rotating disk
Feed/discharge method
Thin film distribution through rotating disk

Custom Options


Control panel type
PLC / HMI
Integration possibilities
Inline / Batch Processing