Vacuum deaerator for elimination of gases
Optimize your product quality by eliminating occlusive gases with this advanced vacuum deaerator, ensuring increased chemical stability and precision in packaging across a range of liquids, semi-solids, and solids.

Eliminates Dissolved Gases in Liquid and Semi-Solids
The Vacuum Deaerator (DEB) from Bachiller is specifically engineered to eliminate dissolved gases from liquids, semi-solids, and solids, ensuring increased chemical stability. This device employs a sophisticated mechanism where the product is distributed as a thin film across a rotating disk; the expanded bubbles are then efficiently removed by a vacuum pump. This process is pivotal in pharmaceutical, cosmetic, food, and chemical industries to prevent oxidation and enhance product longevity.
Regularly utilized in producing medicinal syrups, anti-aging creams, and water-based paints, the Vacuum Deaerator operates both in continuous and batch modes, providing versatility depending on your production needs. Although specific processing capacities vary by application, its design promotes quick throughput and optimal efficiency.
Integration into your production line is seamless, with options for automation and remote monitoring via PLC controls. The equipment’s construction in high-grade stainless steel ensures durability and corrosion resistance, meeting GMP and FDA standards, crucial for maintaining regulatory compliance. The system is designed for straightforward maintenance with clean-in-place (CIP) features facilitating rapid and hygienic cleaning processes. Customization options are available, supported by engineering expertise to tailor the equipment specifications to your exact requirements.
Benefits
- Enhances product shelf life by preventing oxidation and degradation.
- Ensures precise packaging with consistent degassing results.
- Operates with flexibility for both continuous and batch processes.
- Supports regulatory compliance with GMP and FDA standards.
- Streamlines cleaning processes with integrated clean-in-place (CIP) system.
- Applications
- Food,Chemicals,Detergents,Agrochemicals,Synthetic pastes,Paper products,Greases,Oils,Cosmetics,Varnishes,Glues,Paintings,Pharmaceuticals
- End products
- Fruit juice concentrates,Lithium grease,Medicinal syrups,High-gloss varnishes,Anti-aging face creams,Engine oils,Mayonnaise,Aloe vera shampoo,Wood adhesives,Water-based paints
- Steps before
- Mixing,Heating,Blending
- Steps after
- Packaging,Filling,Sealing
- Input ingredients
- liquids,semi-solids,solids,dissolved gases,ointment,cream,syrup,toothpaste,lotion,emulsion,shampoo,beauty cream,fluid makeup,sun cream,mustard,mayonnaise,fruit juice,baby food,synthetic paste,painting,varnish,glue,detergent,paper paste,putty,oil,grease,agrochemical
- Output ingredients
- de-aerated liquids,de-aerated semi-solids,de-aerated solids,gases removed
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Automation
- Continuous / Batch
- Deaeration Method
- Vacuum pump
- Product Form Compatibility
- Liquids,Semi-solids,Solids
- Film Distribution
- Rotating disk
- Bubble Expansion
- Thin film formation
- Packaging Dosage Precision
- High
- Container Size Reduction
- Yes
- Emulsion Acceleration
- Yes
- Chemical Stability Improvement
- Prevents oxidation
- Product Life Extension
- Yes
- Working Mechanism
- Rotating disk thin film
- Integrated Steps
- Vacuum pump suction
- Batch vs. Continuous Operation
- Continuous / Batch
- Gas Elimination Process
- Dissolved gases in liquids and semi-solids
- Product State Compatibility
- Liquids,semi-solids,solids
- Automation Level
- PLC / SCADA
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Shape
- Rotating disk
- Feed/discharge method
- Thin film distribution through rotating disk
- Control panel type
- PLC / HMI
- Integration possibilities
- Inline / Batch Processing