Roller compactors for dry granulation

Optimize your powder processing with advanced roller compaction, ensuring consistent granule size and enhanced product flow, crucial for high-quality end-product formulation.

Compacts, Densifies, and Granulates Powders for Production

The CCS and IR series from Fitzpatrick offers specialized roller compactors designed for efficient dry granulation and densification of powders across diverse industries like pharmaceuticals, nutraceuticals, food, and chemicals. The series is renowned for its scalability, enabling seamless transition from R&D to full-scale production. Each model employs a dual-screw feed system that optimizes material intake and compaction at the critical nip area, ensuring consistent granule density and improved flow characteristics. Production capacities range from lab-scale units to models suitable for extensive output, meeting stringent industry standards with GMP and FDA compliance for pharmaceutical environments. The machines feature advanced automation with PLC-controlled operations and automatic gap control, enhancing precise processing and reducing operator intervention. Stainless steel construction provides durability and corrosion resistance, while optional Product Containment Systems offer enhanced safety by minimizing exposure to active ingredients. Cleaning is facilitated through options like clean-in-place (CIP) systems, ensuring minimal downtime and contamination risk. Fitzpatrick’s dedication to innovation is further supported by customization options and ongoing engineering support, ensuring each solution meets specific operational requirements.

Benefits

  • Enhances product quality by ensuring uniform granule size and density.
  • Streamlines scalability from pilot to full-scale production, saving time and costs.
  • Increases safety with optional containment systems, protecting operators from active ingredients.
  • Minimizes downtime with efficient clean-in-place (CIP) systems.
  • Optimizes energy use with precision-controlled compaction parameters.

General


Applications
Food,Chemicals,Nutraceuticals,Cannabis,Pharmaceuticals
End products
Thc-infused gummies,Protein powders,Cbd oil tablets,Vitamin gummies,Sachets for soup mixes,Polymer additives,Tablets,Herbal supplements,Flavor encapsulates,Effervescent tablets,Detergent granules,Fertilizer granules
Steps before
Grinding,Powder Milling,Material Preparation,Deaeration
Steps after
Tablet Compression,Milling,Coating,Packing
Input ingredients
powders,pharmaceutical ingredients,nutraceutical ingredients,food materials,chemical compounds
Output ingredients
dry granules,compressed powders,tablet-ready granulation,uniform particles,enhanced flow materials
Market info
The Fitzpatrick Company is known for its expertise in designing and manufacturing particle processing equipment, specializing in dry granulation, roll compaction, and size reduction technologies, earning a strong reputation for quality and innovation in the pharmaceutical and industrial sectors.

Technical Specifications


Pre-compression force
Vertical feed screw force
Roll diameter
Consistent roll sizing across models
Roll speed
Coordinated with vertical feed screw
Roll force
Floating roll with dual hydraulic system
Roll gap
Automatic gap control
Roll surface profile
Product-dependent selection
Capacity
Scalable from lab to full production
Milling rotor design
Knife or bar rotor option
Containment level
High containment (CCS-Series)
Automation
Operator interface
Cleaning method
CIP/WIP capability
Cooling option
Free-standing or in-wall installation

Operating Characteristics


Pre-compression force
Controlled by vertical feed screw
Roll diameter
Consistent across series for scalability
Roll speed
Coordinated with vertical feed screw
Roll force
Dual hydraulic system for consistency
Roll gap
Automatic control via operator interface
Roll surface profile
Product-dependent selection
Milling rotor design
Knife rotor / Bar rotor options
Scalability
Results fully transferable between models
High containment
Fully contained CCS Series
Batch vs continuous operation
Scalable from R,D to full production

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact,mobile unit
Roll size
Consistently sized across models
Roll configuration
Horizontal
System design
Free-standing,in-wall installation
Screw system
Twin feed screw
Control panel type
Operator interface for automatic gap control
Roll surface profile
Product-dependent
Discharge method
Complete disassembly for cleaning
Nip area
Critical,created from outset

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
SCADA / PLC integration
Discharge method
Gravity / Pneumatic
Roll surface profile
Rasp / Conidur™ / Smooth