Vacuum mixing system for emulsion and homogenization

Achieve seamless emulsion and homogenization with precision: this system handles complex mixing tasks with adaptable speed control, superb heat transfer, and versatile configurations, catering to diverse viscosities and ensuring consistent product quality.

Blends, Homogenizes, and Mixes High-Viscosity Products

This Coaxial Vacuum Mixing System from MGT Liquid & Process Systems is engineered for efficient blending of high-viscosity liquids and semi-solids. Featuring a double motion coaxial agitator paired with a high shear rotor-stator homogenizer, it excels in creating stable emulsions and mixes within the cosmetics, pharmaceutical, chemical, and food industries. With independent speed control for each drive and robust construction, the system ensures precise operation for a wide range of applications, such as manufacturing face creams, lotions, ointments, and food emulsions. The unit’s vacuum and pressure capabilities facilitate sterilization and enhance product consistency. Integration is seamless in processing lines, as the system automates mixing, agitation, emulsification, blending, and heat transfer tasks. The stainless steel construction ensures durability and corrosion resistance, while customization options allow tailoring to specific viscosity and throughput requirements.

Benefits

  • Enhances product uniformity with precise, multi-directional mixing.
  • Increases operational efficiency by handling a wide viscosity range.
  • Minimizes contamination risk with vacuum and pressure capabilities.
  • Reduces energy costs through independent, optimized drive controls.
  • Ensures longevity with corrosion-resistant stainless steel construction.

General


Applications
Chemicals,Food,Cosmetics,Emulsions,Pharmaceuticals
End products
Sauces,Cream soups,Face creams,Liquid emulsions,Inks,Detergents,Salad dressings,Conditioner,Ointments,Dressings,Mayonnaise,Shampoo,Tablets,Lotions,Paints,Capsules
Steps before
Purification,Grinding
Steps after
Sterilization,Packing,Coating
Input ingredients
viscous products,liquid applications,high viscosity materials,semi-solids,powders,solids,emulsions
Output ingredients
homogeneous products,emulsions,blended products,homogenized products
Market info

Technical Specifications


Viscosity Range
Up to 250,000 cP
Homogenizer Type
Rotor-Stator
Drive Speed Control
Independent Speed Control
Agitator Type
Double Motion Coaxial
Agitator Motion
Counter-rotating
Vacuum Capability
Yes
Pressure Capability
Positive Pressure
Temperature Control
Adjustable
PH Measurement
Adjustable
Flow Control
Adjustable
Weight Control
Adjustable
Material Handling Capability
Liquid and Semi-Solid
Jacket Type
Double Jacket

Operating Characteristics


Operation Type
Batch / Continuous
Mixing Mechanism
Helical / Paddle / Anchor / Rotor-Stator
Agitator Speed Control
Independent Speed Control
Pressure Conditions
Vacuum / Positive Pressure
Integrated Process Steps
Emulsion / Homogenization / Sterilization
Lift Type
Pneumatic / Electric
Side Wall Scraping
Yes
Heat Transfer Enhancement
Jacketed Vessel / Scraping Action
Shear Capability
High Shear (Rotor-Stator)
Flow Type
Axial Circulation

Material Compatibility


Corrosion resistance
Suitable for chemicals and pharmaceutics
Cleanability
Designed for easy cleaning (CIP/SIP)
Biological compatibility
FDA compliance for cosmetic and pharmaceutical use
Temperature tolerance
-20°C to 150°C
Abrasion resistance
High durability coatings available
Pressure resistance
Handles vacuum and positive pressure conditions
Viscosity handling
Up to 250,000 cP

Product type Characteristics


Emulsion creation
Yes
Powder impregnation
Yes

Physical Characteristics


Machine footprint
Compact
Tank shape
Cylindrical with double jacket
Agitator type
Double motion coaxial agitator
Feed/discharge method
Bottom discharge
Vessel type
Vacuum mixer vessel
Control panel type
Independent speed control

Custom Options


Agitator Motion Type
Double or triple motion
Agitator Speed Control
Independent speed control for each drive
Drive Motor
Electric drive-motors
Flow Regime Adaptability
Laminar or turbulent
Homogenizer Configuration
Various configurations for different viscosities
Mixing System Type
Customized mixing solutions
Mounting Options
Pneumatic and Electric Lift