Side-mount agitator for large tank mixing
Achieve efficient mixing in large tanks with reduced energy consumption by leveraging innovative design that enhances flow dynamics, ensuring thorough homogeneity with minimal power use.
Enhances Mixing and Homogenization Efficiency
The VISCO JET® STEP3 from VISCO JET Rührsysteme GmbH is an industrial tank mixer engineered for optimal energy efficiency and process reliability. Its innovative design features dynamic mixing movements facilitated by accelerated laminar flows and tapered cones, enabling thorough homogenization with significantly reduced power consumption—up to 30% lower without compromising performance. Ideal for biopharmaceuticals, fine chemicals, and food and beverage industries, it addresses the challenge of consistent product quality across large batches, supporting the production of APIs, nutraceuticals, and plant-based formulations. Capable of high-capacity operation, the unit integrates seamlessly into continuous processes with simplified maintenance through an integrated CIP system. The STEP3’s construction offers extensive material options, including stainless steel and variants like Superduplex or Hastelloy, ensuring compatibility with diverse industrial applications. Compliance-ready, it adapts to stringent industry standards, backed by VISCO JET’s commitment to customer-specific engineering support and process optimization.
Benefits
- Lowers operational costs by reducing energy consumption up to 30%.
- Enhances product consistency, ensuring uniform quality in every batch.
- Streamlines maintenance with integrated CIP system for faster cleaning.
- Adapts to demanding environments with customizable, corrosion-resistant materials.
- Supports high-capacity operations, optimizing process efficiency and throughput.
- Applications
- Supplements,Vitamins,Sauces,Liquid formulations,Sweeteners,Fine chemicals,Detergents,Nutraceuticals,Pharmaceutical powder,Biopharmaceuticals,Enzymes,Spices,Coating materials,Minerals,Baby food,Plant-based milk,Essential oils
- End products
- Enteric coatings,Apis (active pharmaceutical ingredients),Zinc supplements,Laundry liquid,Infant formula,Vitamin c tablets,Almond milk,Cough syrups,Digestive enzyme blends,Omega-3 capsules,Aspartame,Lavender essential oil,Curry powder,Recombinant proteins,Tomato ketchup
- Steps before
- Material loading,Solution preparation,Initial blending,Heating process
- Steps after
- Quality control,Storage,Packaging,Distribution
- Input ingredients
- Output ingredients
- Market info
- Visco Jet Ruhrsysteme is known for manufacturing advanced mixing and stirring equipment, particularly industrial agitators, which are engineered-to-order for various industries. Their expertise lies in efficient and tailored mixing solutions with a strong reputation for innovation and quality.
- Mixing Efficiency
- Optimized flow structure
- Power Requirement
- 15–30% lower
- Mixing Speed
- Variable speeds
- Rührorgan Diameter
- Up to 2000 mm
- Material
- Stainless Steel 1.4301,1.4404,1.4571
- Installation Type
- Side entry
- Rührzeiten
- Reduced
- CIP System
- Integrated
- Size Customization
- Available on request
- Energy efficiency
- 15–30% lower power requirement
- Batch vs. continuous operation
- Batch / Continuous
- CIP/SIP
- Integrated CIP system
- Cleaning method
- Simple and fast with CIP
- Mixing mechanism
- Accelerated laminar flows and turbulence
- Automation level
- Customizable based on needs
- Side mounting suitability
- Optimal for side installation
- Abrasion resistance
- High level of resistance
- Cleanability
- Easy to clean
- Compatible with CIP systems
- Corrosive resistance (e.g. acids)
- Stainless steels
- Temperature resistance
- Up to 135°C for CIP/SIP processes
- Material customization
- Superduplex or Hastelloy upon request
- Surface finish
- Ra < 0.8 μm or < 0.4 μm
- Density/particle size
- Compatible with varied media density
- Biological compatibility
- Suitable for food-grade applications
- Viscosity
- High viscosity fluids
- Mixing uniformity
- Efficient mixing at various levels
- Tank size compatibility
- Up to very large tanks
- Rührorgan (Agitator) Size
- Standard up to 2000 mm,customizable
- Material options
- Stainless Steel 1.4301,1.4404,1.4571
- Cone design
- 3-stage cone design
- Tank Entry
- Side-mounted
- Customization
- Material and coating options available
- CIP Integration
- Available
- Split Design
- For easy installation
- Material type
- Stainless Steel 1.4301,1.4404,1.4571
- Optional materials
- Superduplex,Hastelloy
- Surface finish
- Ra < 0.8 μm or < 0.4 μm
- Rührorgan configuration
- 3-fach Konen
- Diameter range
- Standard up to 2,000 mm
- Individuelle Größen
- Available on request
- Split design
- For easier installation