Automatic volumetric filler for liquid products

Optimize your production with this high-precision volumetric filler, designed to reduce waste and increase throughput by handling diverse liquid products with exceptional accuracy and adaptability.

Fills and Packages Liquid Products Accurately

The Masterfil Automatic Volumetric Filler from Adelphi Masterfil is designed to provide unparalleled precision in liquid filling applications across a variety of industries. This robust equipment utilizes a volumetric filling mechanism ensuring an accuracy of ±0.2%, significantly reducing product waste and maximizing profitability. Capable of handling fill volumes from 250ml to 30L, it’s equipped to manage both low and high viscosity liquids, making it suitable for end-products like engine oil, e-liquids, and pharmaceutical syrups.

With its scalable design, the system can be adapted from 2 to 12 filling heads to meet increasing production demands without financial obsolescence. Industry professionals benefit from its versatile nozzle programming, allowing for precise filling into container necks, thus preventing splashing and enhancing throughput. Integration into existing production lines is seamless, aided by the “no container, no fill” sensors and easy recall features for fill profiles, which de-skill operation and optimize efficiency.

Manufactured from hygienic 316L stainless steel and PTFE materials, the filler is also designed for harsh environments and offers ATEX compliance for handling flammable products. Its energy-efficient design, combined with quick-release nozzles for tool-less changeovers, ensures minimal downtime and rapid transitions between different products or container sizes. This makes the Masterfil Automatic Volumetric Filler an essential asset for high-speed, continuous production lines, catering to the dynamic needs of chemical producers, cosmetics manufacturers, and food sector companies.

Benefits

  • Enhances profitability by minimizing product waste with precise filling accuracy.
  • Adapts to production growth without financial waste by expanding from 2 to 12 filling heads.
  • Increases line efficiency and reduces operational complexity with easy recall of fill profiles.
  • Ensures product safety in challenging environments with durable stainless steel and PTFE construction.
  • Improves production flexibility and decreases changeover time with tool-less quick-release nozzles.

General


Applications
Personal care,Food,E-liquid,Beverage,Household products,Oil,Cosmetics,Veterinary,Chemical,Lube oil,Agrochemical,Pharmaceutical
End products
Household cleaners,Ketchup,Disinfectants,E-liquids,Pet shampoo,Pharmaceutical syrups,Agrochemical solutions,Salad dressings,Engine oil,Conditioner,Lubricant oil,Detergent,Shampoo,Fertilizer liquid products,Floor cleaner
Steps before
Mixing,Blending,Emulsification,Formulation,Product Inspection
Steps after
Capping,Labeling,Packaging,Quality Control,Distribution
Input ingredients
low to high viscosity liquids,flammable products
Output ingredients
containers per hour,fill volumes from 250ml to 30L,filled containers
Market info

Technical Specifications


Speed
Up to 4,500 containers per hour
Accuracy
±0.2%
Filling volume
250 ml – 30 L
Number of Filling Heads
2 - 12 heads
Suitable Viscosity
Low to high viscosity liquids
Material Contact Parts
316L stainless steel / PTFE
Automation
Automatic Volumetric Filling
Adaptability
Nozzles programmable to dive and rise
Fill Configuration
'No container,no fill' sensing

Operating Characteristics


Filling speed
Up to 4,500 Containers per Hour
Automation level
Automatic
Changeover time
Quick-release nozzles enable tool-less changeovers
Batch vs. continuous operation
Inline Continuous
CIP/SIP
Yes,easy cleaning with quick-release nozzles
Cleaning method
Manual/Automatic

Material Compatibility


Corrosive resistance (e.g. acids)
Yes (316L stainless steel)
Cleanability
High,suitable for CIP
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Type
Various container sizes and types

Physical Characteristics


Compact footprint
1.8m x 0.7m
Nozzle movement
Rise whilst filling / Fill into neck
Number of filling heads
2 - 12
Fill volumes
250ml to 30L
Material
316L stainless steel / PTFE contact parts
Control panel location
On the machine
Fill profile storage
Multiple profiles

Custom Options


Control panel type
PLC Controlled
Filling head options
2-12 filling heads
Nozzle movement
Dive,Rise,Fill to Neck,Remain Above Neck
Material
316L stainless steel/PTFE contact parts
Compliance Options
ATEX compliant for flammable products
Multiple Filling Profiles
Yes,with easy recall