Dry cleaning container & hopper station

Effectively manage cleaning of rotation-symmetrical containers with minimal downtime, using compressed air to remove dust and product residues, ensuring safety and cleanliness without wet cleaning.

Efficiently Cleans and Decontaminates Containers and Hoppers

The Dry Cleaning Station for Containers and Hoppers from AZO GmbH & Co. KG is designed to enhance operational efficiency in industries such as pharmaceuticals, chemicals, and food processing. This equipment eliminates the need for separate wet cleaning processes by employing a compressed air-driven mechanism that ensures thorough purification of rotation-symmetrical containers and hoppers. Ideal for handling powders like pharmaceutical compounds and metal powders, it reduces hazards by operating as a closed system to prevent dust exposure. The station supports both manual and automated operations, offering flexibility and integration into existing production lines. The patented docking system and linear-drive cleaning unit facilitate dust-tight connections and complete interior cleaning, effectively improving uptime and environmental safety. The station is customizable to fit various geometric shapes and automation levels, ensuring seamless incorporation into different manufacturing setups. Designed for durability, it complies with industry standards for clean and safe processing.

Benefits

  • Minimizes operational downtime by eliminating the need for wet cleaning and drying stages.
  • Enhances worker safety with a closed system design that contains dust and prevents exposure.
  • Increases operational flexibility with customizable automation levels tailored to your production needs.
  • Boosts productivity by efficiently removing residue from hard-to-reach areas, ensuring clean containers and hoppers.
  • Integrates seamlessly into existing lines, reducing installation time and complexity.

General


Applications
Vitamins,Supplements,Metal powders,Fine chemicals,Mineral powders,Detergents,Nutraceuticals,Pharmaceutical powder,Spices
End products
Antioxidant tablets,Turmeric powder,Multivitamin capsules,Iron powder formulations,Laundry detergent powder,Protein powder supplements,Effervescent tablets,Calcium carbonate powder
Steps before
Transportation,Positioning,Container placement
Steps after
Product residue disposal,Container removal,Production return
Input ingredients
dry cleaning containers,hoppers,product residue
Output ingredients
clean container,dust,removed product residue
Market info
AZO is renowned for designing and manufacturing automated bulk material handling systems, specializing in mixer feeding, ingredient automation, and process control, known for their reliability and tailored solutions in the food, pharmaceuticals, and chemical industries.

Technical Specifications


Automation
Various levels of automation
Cleaning method
Dry cleaning with compressed air
Container compatibility
Rotation-symmetrical containers
Compressed Air Usage
Used for cleaning process
Cycle length
Variable depending on soiling
Drive type
Linear and pneumatic rotary drive
Dust management
Closed system with aspiration line
Folding mechanism
Yes,for small inlet apertures
Negative pressure
Maintained to prevent dust escape
Nozzle attachment
Central air supply in flexible chain
Positioning method
Centring corners and docking collar

Operating Characteristics


Working mechanism
Rotary drive with linear drive
Automation level
Manual / Various levels of automation
Cleaning method
Dry cleaning with compressed air
Changeover time
Quick due to folding mechanism
Batch vs. continuous operation
Batch
Cleaning unit adaptability
Adaptable to various geometric shapes

Material Compatibility


Cleanability
Yes
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Rotationally symmetrical
Small inlet apertures

Physical Characteristics


Discharge method
Docking collar with suction hopper
Design
Vertical column with a cantilever arm
Loading method
Manual alignment/manipulation or automated positioning
Container compatibility
Rotation-symmetrical containers and hoppers

Custom Options


Automation Level
Manual / Various Levels of Automation
Integration Possibilities
Fork-lift truck,Roller,Chain Conveyor
Cleaning unit adaptation
Adaptable to various geometric shapes
Suction hopper connection
Patented docking collar
Aspiration Line Connection
Central filter station