Production system for multi-chamber portion packs

Efficiently produce multi-chamber portion packs with high precision forming, dosing, sealing, and cutting, ensuring consistent quality and rapid output for diverse consumer and medical product applications.

Produces Multi-Chamber Portion Packs

The PFM-K from Harro Höfliger is a high-speed production machine engineered for crafting multi-chamber portion packs. Its distinctiveness lies in its continuous process that merges forming, dosing, sealing, and cutting in a seamless operation. Ideal for producing dishwasher pads, coffee pads, detergent gels, and contact lenses, the PFM-K caters to pharmaceutical, medical device, and consumer goods industries. With an impressive throughput ranging from 300 to 1800 products per minute, it efficiently handles both liquid and powder products. The machine integrates smoothly into existing lines, featuring advanced automation and energy-efficient systems. Offering custom configurations, it meets industry compliance requirements and facilitates ease of cleaning and maintenance.

Benefits

  • Maximizes production efficiency with output capabilities up to 1800 products per minute.
  • Reduces labor requirements through fully automated, continuous operation.
  • Customizable configurations enhance versatility across diverse applications.
  • Ensures precise dosing and sealing for consistent product quality.
  • Integrates seamlessly into production lines, minimizing installation and transition time.

General


Applications
Dishwasher products,Detergents,Contact lenses,Household products,Consumer goods,Medical products,Pharmaceutical products,Coffee pads
End products
Dishwasher pads,Multi-chamber portion packs with detergent gel,Dishwasher tabs
Steps before
Film deep pulling,Vacuum forming,Cold/warm forming process
Steps after
Sealing,Cutting,Packing,Output of finished portion packs
Input ingredients
PVOH film,plastic film,powder,liquid,detergent components
Output ingredients
portion packs,single-chamber products,multi-chamber products,finished portion packs,dishwasher pads,dishwasher tabs,coffee pads,contact lenses
Market info
Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.

Technical Specifications


Output
HS approx. 800 - 1800 products/min
Output
MS approx. 300 - 800 products/min
Forming Methods
Thermoforming,deep drawing,vacuum forming
Liquid Dosing
Available for two detergent components
Sealing Technologies
Platen sealing,roller sealing,pulse sealing,ultrasonic sealing,thermal sealing
Cutting Methods
Cutting cylinders,flying blades,steel band cutter,laser contour cutter

Operating Characteristics


Working mechanism
Chain transport with format plates
Integrated steps
Forming,dosing,sealing,cutting
Batch vs. continuous operation
Continuous
Changeover time
Minimal,due to system integration
Automation level
High-performance automated
Cleaning method
CIP available
Energy efficiency
Energy-saving transport system

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Transport method
Chain transport
Chamber type
Single and multi-chamber
Forming process
Thermoforming,deep drawing,vacuum forming
Custom product carriers
Yes

Custom Options


Transport mechanism
Chain transport
Product carriers
Customized
Dosing systems
Liquid and/or powder
Sealing methods
Platen,roller,pulse,ultrasonic,or thermal
Cutting methods
Cylinders,flying blades,steel band,longitudinal drum,or laser contour
Forming methods
Thermoforming,deep drawing,vacuum