Rotary moulder for ice cream production
Achieve high-speed, precise ice cream moulding with seamless integration into your production line, optimizing efficiency by combining freezing, stick insertion, and coating processes in one compact unit.
Moulds and Freezes Ice Cream Products
The Rotary Moulder 23 M2 from Tetra Pak is an advanced ice cream moulding machine, ideal for efficiently processing a wide range of frozen treats such as chocolate-coated bars and sherbet sticks. This machine employs mechanically driven linear extraction to ensure high-speed continuous production, managing up to 10,000 products per hour. Equipped with superior mould tables and extractor tongs, it ensures durability and reliability under the demanding conditions of food and dairy industries. The moulder features automation capabilities that adapt to different filling methods, supporting diverse product outputs with minimal manual intervention. Integration into your production line is seamless with three layout options, while the addition of two types of wrappers enhances the hygiene of the operation. Energy efficiency is bolstered by its mechanical drive, providing rapid and consistent movements, and a nozzle plate that optimizes brine-based freezing. Further customization is available through options like an electric brine heater and tong surveillance sensors, promising precise control and operational flexibility.
Benefits
- Maximizes production efficiency by handling up to 10,000 products per hour.
- Ensures hygiene with multilane wrapper integration, minimizing product handling.
- Offers flexibility with adaptable filling methods for diverse ice cream products.
- Enhances reliability and longevity with durable mould components.
- Simplifies integration into existing lines with customizable layout options.
- Applications
- Sherbet,Moulded ice cream,Fruit juice ices,Ice cream
- End products
- Chocolate-coated ice cream bars,Strawberry sherbet sticks,Cream-filled ice cream lollies,Mango fruit pops,Vanilla ice cream popsicles
- Steps before
- Mixture preparation,Emulsification,Cooling,Pre-freezing
- Steps after
- Dipping,Dry coating,Wrapping,Packing
- Input ingredients
- ice cream mixture,sherbet,fruit juice
- Output ingredients
- moulded ice cream on a stick,sherbet on a stick,fruit juice ices on a stick
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- Up to 10,000 products/hr
- Layout Options
- Three layout options
- Mechanical Drive Strokes
- 28 strokes/minute
- Extractor Type
- Linear extractor
- Product Handling
- Multilane wrapper
- Coating Application
- Dry coating possible
- Cooling Temperature
- Brine at -40°C
- Filling Method
- Volumetric/top filler options
- Tong Lifetime
- Approximately 10 years
- Working Mechanism
- Rotary Moulding
- Integrated Steps
- Filling,Freezing,Stick Insertion,Coating
- Capacity
- Up to 10,000 products/hr
- Layout Options
- Three Layout Options
- Automation Level
- Mechanically Driven
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Designed for CIP
- Corrosive resistance (e.g. acids)
- Stainless Steel construction
- Density/particle size
- 0.7–1.5 g/cm³ / 50–500 µm
- Moulded product type
- Ice cream,sherbet,fruit juice ices on a stick
- Coating capability
- Yes
- Filling method
- Volumetric,time elapse,pencil filler
- Mould table size
- 23 M2
- Layout options
- Three different layouts
- Discharge method
- Mechanically driven linear extractor
- Wrapper options
- Single and double laydown options
- Nozzle plate size
- 23/27 M2
- Cooling mechanism
- Brine pumped at -40°C
- Extractor tong
- Adaptable to find and pull up ice cream sticks
- Storage carriage capacity
- Holds five segments
- Optional sensors
- Tong surveillance sensor
- Production capacity
- Up to 10,000 products/hr
- Layout integrations
- Easy integration into existing production facilities
- Ice cream stick handling
- Enhanced hygiene with multilane wrapper
- Layout integration options
- Three layout options
- Wrapper options
- Single and double lay down
- Filling method customization
- Volumetric,time elapse top filler,time elapse pencil filler,back suction equipment
- Wrapper positioning
- Stick facing backward or forward
- Brine heating option
- Electric brine heater
- Tong monitoring option
- Tong surveillance sensor
- Storage solution
- Storage carriage for mould segments
- Coating option
- Different dry coater options