Injectables Equipment
Find innovative production technology for making injectables and connect directly with world-leading specialists.
Which injectables equipment do you need?
High-speed aseptic injectable vial filling machine
Fill up to 24,000 vials per hour with pharmaceutical powders or liquids…
Sterile filling line for injectables
Sterile filling of liquids and powders for the pharmaceutical and cosmetic industries r…
Start-up sterile filling line for injectables
For smaller-scale production of vials and syringes for the injectables market…
Table top sterile filling line for injectables
Where a compact solution is required for filling vials for the injectables m…
Pure steam generator
Pure steam is mainly used in the pharmaceutical industry and in biotechnology for sterilization, water fo…
Purified water systems
Highly Purified water is used in the preparation of medicinal products where bacterial endotoxins need …
Horizontal laminar flow benches
HEPA filtered horizontal laminar airflow (crossflow) creates an ISO 14644-1 (Class 5) work ar…
Compact horizontal laminar flow bench
HEPA filtered horizontal laminar airflow (cross-flow) creates an optimized free space …
Monobloc small volume liquid filler
These intermittent motion monobloc machines are designed for filling various liquids int…
Packaging machine for syringes in trays
Pre-dosed syringes are rapidly becoming the method of choice for the delivery of inj…
Reverse Osmosis water filtration system
Reverse osmosis uses a partially permeable membrane to remove undesirable molecules,…
Vapor compression distiller
Water for injections must be of highest achievable quality to eliminate the possibility of contam…
Water distillation system
Water used in pharmaceutical processes must meet high standards of regulatory bodies. These include…
Pharmaceutical pure steam generator
Dry, saturated steam can be used to sterilise pharmaceutical manufacturing equipment, an…
API powders storage bottle
Users who prefer rigid storage over single-use pharma charge bags, require lightweight solutions f…
Entry-level filler for large-volume parenterals
Large volume parenterals are unit-dose containers that are larger than 100m…
High-frequency vibratory mixer
Mixing liquid products by stirring method generates heat from friction and shear forces. This …
Continuous chocolate line with vertical ball mills
To mix and refine cocoa liquor, cocoa powder, sugar, and lecithin, seve…
Laboratory spiral jet mill
Ideal for the ultra-fine size reduction on a laboratory scale of dry materials up to Mohs' hardnes…
Vertical scraper centrifuges
Vertical Bottom discharge Centrifuges work discontinuously, discharging the solids to the bottom…
Vertical peeler centrifuge
A vertical peeler centrifuge is used to separate solids, usually to separate fine particles from s…
Active freeze dryer
Freeze-drying is used for dehydrating high-value products that are too sensitive for conventional drying p…
Laboratory scale active freeze dryer
The laboratory-scale active freeze-drying is used for dehydrating high-value products t…
Compact laboratory freeze dryer
Particularly suitable for research centers requiring greater freeze drying capacity. Some of …
Pilot freeze dryer for scale up
Designed for biological, pharmaceutical and food products formulation and "scale up" work.
Multipurpose and R&D freeze dryer
A multipurpose unit in the research and development field. Some of the most common applica…
Custom engineered freeze dryer
For either bulk format or liquid in vials, ampoules or syringes, the Lyomega units are designe…
GMP freeze dryer
Designed to perform clinical trials, pilot, and small scale or large scale industrial drying processes, in acc…
Saturated steam GMP laboratory autoclave
For processing a wide range of products: solid, porous and liquids in a laboratory …
Steam and air mixture sterilization autoclave
Specially designed for sterilizing large batches of parenteral solutions.
Superheated water shower autoclave
Specially designed for sterilizing large batches of parenteral solutions.
Ethylene oxide sterilization chamber
Designed for the terminal sterilization of temperature sensitive medical-health product…
Dry heat depyrogenation oven
Specially designed for the drying and sterilization of glass containers, vials or ampoules, and …
Electrical pure steam generator
Pure steam is defined as the steam which when condensed becomes WFI quality water in accordan…
GMP laboratory freeze dryer
Freeze dryer designed for aseptic and small-scale production of high-value products.
Restricted-access barrier systems
Create a physical barrier between the operator and the product. More flexible than an isol…
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High-speed aseptic injectable vial filling machine
Fill up to 24,000 vials per hour with pharmaceutical powders or liquids…
Sterile filling line for injectables
Sterile filling of liquids and powders for the pharmaceutical and cosmetic industries r…
Start-up sterile filling line for injectables
For smaller-scale production of vials and syringes for the injectables market…
Table top sterile filling line for injectables
Where a compact solution is required for filling vials for the injectables m…
Pure steam generator
Pure steam is mainly used in the pharmaceutical industry and in biotechnology for sterilization, water fo…
Purified water systems
Highly Purified water is used in the preparation of medicinal products where bacterial endotoxins need …
Horizontal laminar flow benches
HEPA filtered horizontal laminar airflow (crossflow) creates an ISO 14644-1 (Class 5) work ar…
Compact horizontal laminar flow bench
HEPA filtered horizontal laminar airflow (cross-flow) creates an optimized free space …
Monobloc small volume liquid filler
These intermittent motion monobloc machines are designed for filling various liquids int…
Packaging machine for syringes in trays
Pre-dosed syringes are rapidly becoming the method of choice for the delivery of inj…
Reverse Osmosis water filtration system
Reverse osmosis uses a partially permeable membrane to remove undesirable molecules,…
Vapor compression distiller
Water for injections must be of highest achievable quality to eliminate the possibility of contam…
Water distillation system
Water used in pharmaceutical processes must meet high standards of regulatory bodies. These include…
Pharmaceutical pure steam generator
Dry, saturated steam can be used to sterilise pharmaceutical manufacturing equipment, an…
API powders storage bottle
Users who prefer rigid storage over single-use pharma charge bags, require lightweight solutions f…
Entry-level filler for large-volume parenterals
Large volume parenterals are unit-dose containers that are larger than 100m…
High-frequency vibratory mixer
Mixing liquid products by stirring method generates heat from friction and shear forces. This …
Continuous chocolate line with vertical ball mills
To mix and refine cocoa liquor, cocoa powder, sugar, and lecithin, seve…
Laboratory spiral jet mill
Ideal for the ultra-fine size reduction on a laboratory scale of dry materials up to Mohs' hardnes…
Vertical scraper centrifuges
Vertical Bottom discharge Centrifuges work discontinuously, discharging the solids to the bottom…
Vertical peeler centrifuge
A vertical peeler centrifuge is used to separate solids, usually to separate fine particles from s…
Active freeze dryer
Freeze-drying is used for dehydrating high-value products that are too sensitive for conventional drying p…
Laboratory scale active freeze dryer
The laboratory-scale active freeze-drying is used for dehydrating high-value products t…
Compact laboratory freeze dryer
Particularly suitable for research centers requiring greater freeze drying capacity. Some of …
Pilot freeze dryer for scale up
Designed for biological, pharmaceutical and food products formulation and "scale up" work.
Multipurpose and R&D freeze dryer
A multipurpose unit in the research and development field. Some of the most common applica…
Custom engineered freeze dryer
For either bulk format or liquid in vials, ampoules or syringes, the Lyomega units are designe…
GMP freeze dryer
Designed to perform clinical trials, pilot, and small scale or large scale industrial drying processes, in acc…
Saturated steam GMP laboratory autoclave
For processing a wide range of products: solid, porous and liquids in a laboratory …
Steam and air mixture sterilization autoclave
Specially designed for sterilizing large batches of parenteral solutions.
Superheated water shower autoclave
Specially designed for sterilizing large batches of parenteral solutions.
Ethylene oxide sterilization chamber
Designed for the terminal sterilization of temperature sensitive medical-health product…
Dry heat depyrogenation oven
Specially designed for the drying and sterilization of glass containers, vials or ampoules, and …
Electrical pure steam generator
Pure steam is defined as the steam which when condensed becomes WFI quality water in accordan…
GMP laboratory freeze dryer
Freeze dryer designed for aseptic and small-scale production of high-value products.
Restricted-access barrier systems
Create a physical barrier between the operator and the product. More flexible than an isol…
Aseptic barrier systems
Designed for sterile product and Potent API’s either with low or high OEL requirements.
Transfer system for high-containment environments
A high-performance transfer port system that combines ultimate safety, s…
Glove tester
Testing device of the containment capability of gloves, which is as important as the other parts of the integrated…
Half-suit tester
Designed to allow operators to perform sterility testing in an aseptic environment providing assurance of mate…
Downflow booth
Provides the highest levels of operator protection from potentially harmful airborne contaminants generated duri…
Sterility test isolators
Designed to avoid this risk and protect the product from both the process and externally generated fa…
Vertical laminar flow cabinet
HEPA filtered vertical laminar airflow (down flow) creates an ISO 14644-1 (Class 5) work area a…
Microbiological safety cabinet class II
This handy device offers the most advanced features in product-operator protection a…
Biosafety cabinet class II for cytotoxic medicines
For the manipulation of hazardous substances utilized during the prepar…
Positive pressure isolator
Ideal for products which have no biological risk but require high sterile conditions.
Biological safety cabinet class III
Specially designed for the handling of microbiological agents, when working with indigen…
Negative pressure isolator
Used for products biologically hazardous, that also require minimized cross contamination.
High-speed blister machine
If you are looking for a compact machine that produces blisters with an output of up to 700 bliste…
Compact blister machine
A compact blister machine ideal for packing tablets, capsules, ampoules and syringes and other applica…
Horizontal continuous motion cartoner
An automatic cartoning machine designed for both high-speed operations and medium pack…
Horizontal intermittent motion cartoner
User-friendly cartooning solution with an intermittent motion for a wide range of pr…
Vertical cartoner
A cartoning solution that can be operated in either continuous or intermittent mode depending on the cartoni…
Stretch bander
A compact wrapping machine to seal your boxes with a max speed of 50 packs per minute.
Case packer for cartons and bundles
Pack cartons and bundles into RSC (Regular Slotted Case) cases and perform functions lik…
High-speed small volume liquid filler
Fill liquid pharmaceutical, nutraceutical and cosmetic products in ampoules and bottle…
Microdosing machine for sterile powders
Fill sterile pharmaceutical powders into vials under aseptic conditions with a speed…
Aseptic liquid filler for vials
Compact modular aseptic filler of vials with parenteral medicines and freeze-dried products.
Automatic washing machine for ampoules
Automatic washing machine designed for cleaning ampoules and achieving a maximum outp…
Depyrogenation tunnels for ampoules, vials and bottles
Sterilize and depyrogenize ampoules, vials, bottles and similar gla…
Versatile checkweigher
This Versatile checkweigher is equipped with a highly versatile strain gauge load cell. It is also suit…
Small bottle checkweigher
Any small-diameter bottle, containing prescription medication or cosmetic applications, can be prop…
Ampoule filling machine
Filling ampoules or vials with parenteral fluids are an essential matter for which you need to conside…
Pharmaceutical bottles inspection machine
For the visual inspection of small to medium batch-sizes of vials, ampoules or bo…
Magnetic agitator
Reliable mixing and agitation are essential to any quality production process that involves a fluid. This ne…
Economic dispersing machine for emulsions and suspensions
For products of medium viscosity and relatively consistent part…
Ultra-fine dispersing machine for emulsions and suspensions
Producing the finest micro-emulsions and suspensions requires…
Laboratory dispersing machine for low-viscous masses
Laboratory mixers have not always been easy to work with. Getting al…
High containment split butterfly valve
Powder containment is the cornerstone of chemical and pharmaceutical manufacturing. F…
Feeder with flexible wall hopper
The varying properties of dry powder products mean that specialized feeders are required for…
Small feeder with flexible wall hopper
In many laboratory applications and production processes, smaller quantities of powde…
Ethylene oxide sterilizer
When medical devices like syringes, catheters, dialysis cartridges, plastic dressings and sutures h…
Flexible automatic inspection machine for syringes
Manufacture of pre-filled syringes requires the highest quality inspect…
Flexible automatic inspection machine for ampoules, vials, cartridges
If you are looking to improve the efficiency of yo…
Small automatic inspector for ampoules, vials, or cartridges
Inspect small batch production of ampoules, vials, or cartri…
Semi-automatic inspection machine for ampoules, vials or cartridges
If you need to increase the efficiency of your manua…
Visual and HVLD inspection for ampoules, vials and cartridges
Do you need to improve the efficiency and capability of you…
Microencapsulation system for your drug delivery system
Whether you want to improve the stability of nutrients, protect an…
Vertical cartoner for pharmaceutical applications
Many pharmaceutical and cosmetic products are sold in protective and dec…
High capacity cartoner for pharmaceutical applications
Many pharmaceutical products are packed in protective and decorativ…
Horizontal cartoner for pharma and cosmetics
Most pharmaceutical and cosmetics products are packed in cardboard cartons for…
Pharmaceutical and cosmetic industry products cartoner
A large number of cosmetic and pharmaceutical products are packed i…
Automatic cartoner for applications in pharma and cosmetics
For high capacity production of cosmetics and pharmaceuticals…
High-capacity horizontal cartoner for pharma and cosmetics appliances
Cartoners take carton blanks which are formed and …
Continuous pack cartoner
High volume automatic cartoning is vital for large scale production of cosmetic or pharmaceutical pro…
Loading basket for GMP washer
To ensure perfect cleaning of contact parts they must be placed in the GMP washer in such a way…
Entry-level chamber washer
When cleaning smaller products contacting filling or compressing components used in the production…
Bulk chamber washer
The production of cosmetics, nutraceuticals or unregulated pharmaceuticals often requires the cleaning and…
Rotary vial washing machine
When washing vial, ampoules, or cartridges for pharmaceutical production there is often a trade-o…
Vial sterilization tunnel
Sterilization of vials, ampoules and syringes before filling is a vital step in the production of r…
Vial filling machine
The volume filling of vials, cartridges and syringes is a vital part of the production of a wide range of…
Industrial vial capping machine
The high capacity production of pharmaceuticals delivered in vials and cartridges requires a …
External vial washing machine
Exterior washing solutions for vials often suffer from high water consumption and low throughpu…
Aseptic automatic vial filling machine
Current and future developments in pharmaceuticals increasingly rely on aseptic produ…
Aseptic vial cap sealing machine
Aseptic production methods are at the heart of the latest development in pharmaceuticals in …
Aseptic automatic vial washing machine
The production of the latest high value pharmaceuticals often requires aseptic handli…
Automatic vial tray loader
In modern pharmaceutical production, end-line processes are often still manual or slow. This can c…
Nested syringe filling machine
Increasingly, pre-sterilized Ready To Use (RTU) nested vials, cartridges and syringes are the …
Closed restricted access barrier system
Pharmaceutical production techniques often require isolation of compounds and chemic…
Vacuum mixer for suspensions
The production of high quality pharmaceuticals often requires mixing of suspensions and similar …
Purified water storage tank
Many pharmaceutical and cosmetic production lines require holding vessels for the storage of liqu…
Cleaning and sterilization systems
An increasingly vital part of high quality pharmaceutical production is a dedicated Clean…
Horizontal cartoner for pharmaceutical applications
Automatic cartoning for cosmetic or pharmaceutical products is a requi…
Labeling machine for BFS containers
The pharmaceutical sector is unquestionably one of the major industries that rely on the…
Pharmaceutical rotary labeling machine for vials
Small, cylindrical-shaped glass bottles or vials are mainly used for vacci…
Low speed Filler for large-volume parenterals
Large-volume parenteral bottles are usually manufactured with a resin that ca…
Automatic forming and sealing blister machine for packing syringes
Controlling contamination is on every manufacturer's …
Clinical trial lab sealer for a laminar airflow bench
When running small production for clinical trials, stability studies…
Automatic medical forming and sealing blister machine for packing capsules and tablets
Product safety is very importan…
Semi-automatic forming and sealing blister machine
As a manufacturer of medical device, the packaging is a critical factor…
Benchtop peristaltic dispenser
When filling vials and ampoules, high standards of hygiene are required to avoid the risk of c…
Laboratory liquid viewer for colored glass bottles
In the pharmaceutical industry, an inspection to detect any particulate…
Laboratory liquid viewer for transparent glass bottles
In the pharmaceutical industry, an inspection of liquids in vials o…
Manual stoppering equipment for pre-filled syringes
Air present in the empty space of pre-filled syringes may prevent the …
Aseptic filling machine for liquids and powders
Aseptic filling of containers such as vials, syringes, bottles, and cartrid…
Individual item serialization equipment
Traceability is critical to quality assurance in the pharmaceutical sector. But seri…
Sterile Filtration System for GMP-grade products
Processing equipment used in industries regulated by GMP must ensure fully…
Modular assembly line for healthcare products
Assembly setups need to be constantly rethought and reconfigured to adapt qui…
GMP dispersing machine for liquid formulations
Multi-staged rotor/stator mixers generate the high shear forces required to …
Select your injectables process
Tell us about your production challenge
What are you making?
Manufacturing parenteral formulations
Fragile molecules such as protein formulations would be destroyed using the alimentary canal and are therefore administered by injection. When making injectable formulations the drugs are stored in liquid or, if unstable at higher temperatures, lyophilized form. To ensure a stable active medium during storage and make the preparation isotonic with blood, liquid formulations combine active ingredients with a minimum amount of excipients such as solvents, solubilizers, suspending, and buffering agents, and antimicrobial preservatives.
Water for injections(WFI) is used as the vehicle for aqueous injections. For non-aqueous injections, fixed oils of vegetable origin are used as vehicles. Water for Injection is used in the preparation of medicines as a vehicle and sterilized water for injection is used when solving or diluting substances or preparations before use. WFI is obtained by distillation or reverse osmosis and meets all chemical requirements for PW (Purified Water) with an additional bacterial endotoxin parameter.
Lyophilized drugs allow storage at higher temperatures after freeze-drying is used to remove water from a liquid drug and create a solid powder or cake. In protein formulations, stabilizers are added to replace the water and preserve the molecule structure. Before administration, a lyophilized drug is reconstituted by combining a liquid diluent with the freeze-dried powder and mixing before injected into the body.
Vaccine development and production technology
Applikon Biotechnology is specialized in human vaccine production systems, as well as in systems for the production of therapeutic agents using both cell culture and microbial cultures.
Their advanced bioreactor systems can be used from the initial screening stage up to full-scale production using the same platform to minimize scale-up risks and guarantee a short time to market in product development.
Visual and high voltage leak detection (HVLD) inspection
Inspection of sealed glass vessels for contaminants, correct fill volume, sealing, and for example tip-cap effects or black spot particles. How convenient to cover all quality inspection requirements at once?
CMP Pharma’s NIKE-LT’s recirculation feature allows re-inspection following rejection by only one or two cameras (user selectable) which brings false rejection rates down reducing unnecessary wastage.
Sterile filling and packing of injectables
Sterile dosage forms must be free from any microorganisms, dust, fibers, and foreign particles, and should be isotonic. Although standards and legislation may differ worldwide there are several regulations to ensure the product or safe and effective new and generic drugs on the market such as USP/JP/EP standards and Current Good Manufacturing Processes (GMP) compliance.
Small-volume parenteral solutions (SVPs) are injections provided in containers 100 ml or less and can be designed for single and for multiple uses. A large volume parenteral (LVP) is a single-use unit dose container of greater than 100ml designed to carry fluids, calories, and electrolytes.
For light-sensitive substances, colored glass containers such as vials or ampoules are used. If possible containers are made transparent for easier visual inspection. Containers are made, as far as possible, from material that is sufficiently transparent to permit visual inspection. Closures are equipped with a firm seal to prevent the entry of microorganisms and other contaminants while permitting the withdrawal of a part of the whole of the contents without removal of the closure. Closures for multidose containers are sufficiently elastic to allow the puncture to reseal when the needle is withdrawn.