Mobile transfer loading system for freeze dryers
Streamline your lyophilization process with a high-capacity mobile loading system designed to efficiently manage multiple freeze dryers while ensuring aseptic conditions without manual intervention.
Transfers and Loads Vials with Precision
The RGV Series Loader and Transfer Trolley System from TRUKING Technology is engineered to enhance efficiency in pharmaceutical production lines, particularly in biopharmaceutical and injectable applications. This dynamic system leverages a mobile RGV trolley equipped with O-RABS containment to ensure safe, aseptic transfer and loading of vials across multiple freeze dryers. Designed for seamless integration, it offers high-capacity throughput, handling up to 1000 vials per minute, and significantly reduces loading and unloading times. By employing flexible route programming and eliminating manual intervention, it optimizes operational efficiency while adhering to GMP standards. Constructed from high-grade materials, it ensures durability and compliance with rigorous industry regulations, making it an ideal solution for manufacturers seeking reliable and scalable automation in vial management.
Benefits
- Enhances production speed by efficiently handling up to 1000 vials per minute.
- Ensures contamination-free operation with O-RABS containment, maintaining aseptic conditions.
- Reduces labor costs through fully automated, zero manual intervention processes.
- Increases operational flexibility with programmable routes and easy adjustments.
- Complies with GMP standards, ensuring regulatory adherence and product safety.
- Applications
- Injectable,Solid preparation,Diagnostic reagent filling system,Softbag production,Lyophilization production,Biopharmaceuticals,Bfs production,Pre-filled syringe production,Ampoule production,Chinese traditional medicine,Oral preparation
- End products
- Oral suspensions,Diagnostic reagent kits,Vaccines,Blow-fill-seal single-dose units,Insulin,Tablet coatings,Monoclonal antibodies,Herbal extract capsules,Iv soft bags for electrolytes,Parenteral nutrition solutions,Granulated pharmaceutical powders,Ampoules of sodium chloride,Pre-filled syringes of heparin,Lyophilized injectables
- Steps before
- Filling,Loading,Bioengineering,Concentration,Purification and Separation
- Steps after
- Unloading,Sterilization,Inspection,Packing,Storage
- Input ingredients
- vials,liquid formulations,ampoules,syringes,containers
- Output ingredients
- freeze-dried products,sterilized vials,sealed ampoules,packaged syringes,processed items
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Loading capacity
- Up to 1000 vials per minute
- Automation
- Mobile RGV with O-RABS containment
- Operational Efficiency
- Significant reduction of loading-unloading time
- Safety Standards
- Multiple level safety standards
- Programming Flexibility
- Flexible route programming
- Aseptic Conditions
- High degree of aseptic conditions maintained
- Transport Efficiency
- Minimized vial toppling
- Loading System
- Mobile RGV trolley with docking flange
- Automation level
- High,PLC,No manual intervention
- Batch vs. continuous operation
- Batch
- Changeover time
- Significant reduction due to automated system
- Energy efficiency
- High due to dynamic loading and unloading
- Safety Standards
- Multiple level safety standards to protect workplace safety
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Mobile RGV trolley system
- Dynamic and movable
- Loading,Unloading system
- Mobile transfer loader RGV series
- Docking flange
- Unique docking flange
- Safety standards
- Multiple level safety standards
- Route programming
- Flexible and easily adjustable
- Vial transport efficiency
- Reduces vial toppling
- Transfer rate
- Up to 1000 vials per minute
- Space/layout efficiency
- For multiple freeze dryers or constrained layouts
- Integration with existing systems
- Flexible route programming
- Mobile RGV trolley system
- Dynamic,Mobile
- Safety standards
- Multiple level safety standards
- Containment system
- O-RABS with unique docking flange
- Transport efficiency
- Up to 1000 vials per minute
- Aseptic condition maintenance
- Zero manual intervention