Vial filling and stoppering system for aseptic production
In aseptic pharmaceutical production, maintaining sterility while efficiently filling and stoppering vials is crucial. The challenge lies in meeting stringent regulatory standards while ensuring high throughput and minimal contamination.
Precise vial filling and stoppering
The Vial Filling & Stoppering System from Truking offers a sophisticated solution for aseptic vial processing. This fully servo-driven system is designed to handle both ready-for-application vials and bulk production lines. Key features include high throughput reaching up to 24,000 units per hour, application flexibility ranging from 2 to 100ml, and advanced in-process control mechanisms. The system utilizes volumetric and peristaltic pumps to ensure dosing accuracy between ± 0.5% and ± 1%, with automatic dose adjustments and feedback through an HMI interface. The equipment is designed for compliance with GAMP, cGMP, and FDA regulations and includes provisions for O-RABS, C-RABS, and Isolators up to OEL 5 containment levels. Additional features such as online CIP-SIP, industrial PC controls with audit trail capabilities, and modular designs for compact footprints make it suitable for various aseptic production environments.
Benefits
- High throughput up to 24,000 units per hour
- Accurate dosing with volumetric and peristaltic pumps
- Compliance with GAMP, cGMP, and FDA standards
- Customizable containment options up to OEL 5
- Compact, modular design for space efficiency