Pre-filled syringe plunger rod insertion and labeling system

Ensure precise labeling and efficient pre-filled syringe handling with this high-speed, integrated system designed to streamline plunger rod insertion and labeling in pharmaceutical production lines.

Labels and Packages Pre-Filled Syringes

The PPL12 from TRUKING TECHNOLOGY is a highly efficient labeling and packaging solution specifically designed for pre-filled syringes in the pharmaceutical and biotech industries. This all-in-one system integrates seamlessly into complex production lines, enhancing operations with automatic de-nesting, labeling, and plunger rod insertion.

The PPL12 utilizes high-speed servo-driven labeling devices and a robust star disk mechanism to ensure precise and stable label application, achieving a throughput exceeding 200 units per minute. The equipment supports versatile applications including injectables, lyophilized products, and BFS solutions, making it ideal for producing end-products like biologics, antibiotics, and contrast agents.

Equipped with components from leading European, American, and Japanese brands, the system guarantees top-notch performance and reliability. It can be tailored to specific production needs with optional features such as online label printing and error detection systems for enhanced quality assurance.

Operating in compliance with stringent industry standards, the PPL12 is GMP and FDA certified, ensuring it meets regulatory requirements. Its configuration supports both standalone and integrated production environments, capable of direct connection to subsequent packaging processes including blistering, cartoning, and palletizing. With options for stainless steel construction, it also offers durability and chemical resistance.

Benefits

  • Enhances productivity with high-speed operations exceeding 200 syringes per minute.
  • Minimizes labor costs through comprehensive automation of labeling and packaging tasks.
  • Ensures product quality with precise labeling and integrated error detection systems.
  • Supports regulatory compliance with GMP and FDA-certified design.
  • Adapts to production needs with customizable configurations and optional features.

General


Applications
Lyophilized products,Oral preparations,Softbag products,Ampoules,Pre-filled syringes,Traditional chinese medicine,Injectables,Bfs products,Diagnostic reagents
End products
Biologics,Vaccines,Heparin pre-filled syringes,Saline bfs bottles,Intravenous nutritional solutions,Herbal extract granules,Oral suspension medicines,Antibiotics,Blood testing reagents,Diagnostic test kits,Heparin sodium lyophilized powder,Vitamin ampoules,Hormone injectables,Freeze-dried pharmaceuticals,Tcm decoction powders,Contrast agents,Liquid capsules
Steps before
Filling,Sealing,Degassing
Steps after
Labeling,Packaging,Palletizing,Inspection,Cartoning,Blistering
Input ingredients
pre-filled syringe,needle tube,plunger rod,screw rod,labels
Output ingredients
labeled pre-filled syringe,labeled needle tube,packaged needle tube,final packaged product
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Production Capacity
200 units per minute
Automation
PLC-controlled
Labeling Accuracy
±0.5%
Main Drive Labeling Device
High-speed servo
Components Brand
Europe,America,and Japan
Auxiliary Function Configuration
Selectable
Synchronization with Equipment
PSHK300 automatic needle tube de-nesting
Screw Rod Mechanism
Star disk
Drive Mechanism
Shock disk push rod
Label Printing
Online
Error Detection
Available
Integrated Solution
Blister,cartoning,package,storage

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge method
Star disk mechanism

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
SCADA / MES
Discharge method
Screw conveyor / gravity
Defrost system
Hot gas / electric
Disengagement system
Automatic / Manual