Pre-filled syringe plunger rod insertion and labeling system
Ensure precise labeling and efficient pre-filled syringe handling with this high-speed, integrated system designed to streamline plunger rod insertion and labeling in pharmaceutical production lines.

Labels and Packages Pre-Filled Syringes
The PPL12 from TRUKING TECHNOLOGY is a highly efficient labeling and packaging solution specifically designed for pre-filled syringes in the pharmaceutical and biotech industries. This all-in-one system integrates seamlessly into complex production lines, enhancing operations with automatic de-nesting, labeling, and plunger rod insertion.
The PPL12 utilizes high-speed servo-driven labeling devices and a robust star disk mechanism to ensure precise and stable label application, achieving a throughput exceeding 200 units per minute. The equipment supports versatile applications including injectables, lyophilized products, and BFS solutions, making it ideal for producing end-products like biologics, antibiotics, and contrast agents.
Equipped with components from leading European, American, and Japanese brands, the system guarantees top-notch performance and reliability. It can be tailored to specific production needs with optional features such as online label printing and error detection systems for enhanced quality assurance.
Operating in compliance with stringent industry standards, the PPL12 is GMP and FDA certified, ensuring it meets regulatory requirements. Its configuration supports both standalone and integrated production environments, capable of direct connection to subsequent packaging processes including blistering, cartoning, and palletizing. With options for stainless steel construction, it also offers durability and chemical resistance.
Benefits
- Enhances productivity with high-speed operations exceeding 200 syringes per minute.
- Minimizes labor costs through comprehensive automation of labeling and packaging tasks.
- Ensures product quality with precise labeling and integrated error detection systems.
- Supports regulatory compliance with GMP and FDA-certified design.
- Adapts to production needs with customizable configurations and optional features.
- Applications
- Lyophilized products,Oral preparations,Softbag products,Ampoules,Pre-filled syringes,Traditional chinese medicine,Injectables,Bfs products,Diagnostic reagents
- End products
- Biologics,Vaccines,Heparin pre-filled syringes,Saline bfs bottles,Intravenous nutritional solutions,Herbal extract granules,Oral suspension medicines,Antibiotics,Blood testing reagents,Diagnostic test kits,Heparin sodium lyophilized powder,Vitamin ampoules,Hormone injectables,Freeze-dried pharmaceuticals,Tcm decoction powders,Contrast agents,Liquid capsules
- Steps before
- Filling,Sealing,Degassing
- Steps after
- Labeling,Packaging,Palletizing,Inspection,Cartoning,Blistering
- Input ingredients
- pre-filled syringe,needle tube,plunger rod,screw rod,labels
- Output ingredients
- labeled pre-filled syringe,labeled needle tube,packaged needle tube,final packaged product
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Production Capacity
- 200 units per minute
- Automation
- PLC-controlled
- Labeling Accuracy
- ±0.5%
- Main Drive Labeling Device
- High-speed servo
- Components Brand
- Europe,America,and Japan
- Auxiliary Function Configuration
- Selectable
- Synchronization with Equipment
- PSHK300 automatic needle tube de-nesting
- Screw Rod Mechanism
- Star disk
- Drive Mechanism
- Shock disk push rod
- Label Printing
- Online
- Error Detection
- Available
- Integrated Solution
- Blister,cartoning,package,storage
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Discharge method
- Star disk mechanism
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- SCADA / MES
- Discharge method
- Screw conveyor / gravity
- Defrost system
- Hot gas / electric
- Disengagement system
- Automatic / Manual