Sterility testing isolator for aseptic environment

Ensure precise sterility testing and prevent contamination with an isolator that maintains an aseptic environment while seamlessly integrating automated monitoring and leak detection.

Ensures Sterility and Monitors Environmental Conditions

The sterility testing isolator from TRUKING TECHNOLOGY LIMITED is a specialized solution for pharmaceutical and biotech industries, ensuring an aseptic environment during sterility tests. It features a robust SUS316L stainless steel cavity and conforms to stringent ISO and GMP standards. Its integration capability with temperature, humidity, and pressure monitoring systems allows for precise control and documentation. Designed for injectable and API production, it effectively supports applications such as lyophilization and ampoule production. The system supports online leak detection, cleaning, and drying, ensuring minimal downtime. With available configurations for WIP systems and weighing balances, it adapts to diverse operational needs, making it an essential component in high-stakes pharmaceutical environments.

Benefits

  • Enhances sterility assurance by preventing microbial contamination in critical processes.
  • Integrates seamlessly with existing systems, supporting comprehensive environmental monitoring.
  • Streamlines operations with automated cleaning and drying, minimizing manual intervention.
  • Ensures regulatory compliance with ISO and GMP standards for pharmaceutical production.
  • Adapts to diverse production needs with customizable configurations and online leak detection.

General


Applications
Active pharmaceutical ingredients,Injectable,Solid preparation,Softbag production,Lyophilization production,Traditional chinese medicine,Bfs production,Diagnostic reagent filling,Pre-filled syringe production,Ampoule production,Oral preparation
End products
Diagnostic reagent kits for blood tests,Antiplatelet agents,Vaccines,Ampoules for anesthesia,Pre-filled insulin syringes,Active pharmaceutical ingredients (apis) for cardiovascular drugs,Insulin,Traditional chinese medicine capsules,Herbal extracts,Capsules,Iv fluid soft bags,Oral tablets,Bfs saline solutions,Freeze-dried antibiotics
Steps before
Extraction,Purification,Separation,Drying
Steps after
Sterilization,Sterility Testing,Inspection,Packing
Input ingredients
diagnostic reagent,active pharmaceutical ingredient,soft bag,glass bottle,plastic bottle,raw materials for bioreactor,liquid preparation
Output ingredients
sterilized pharmaceutical products,lyophilized products,ampoules,vials,pre-filled syringes,solid oral medication,herbal medicine extracts
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Material
SUS316L stainless steel
Visual window material
15 mm tempered glass
Cleanliness
ISO 4.8
Leak rate detection
Online,pressure attenuation method
Compliance
ISO 10648,ISO 14644,PDA TR34,21CFR Part11,EU CE certification
Sterility assurance level (SAL)
SAL≤10⁻⁶
Noise Level
≤65dB
Illuminance
≥500lux
Differential pressure range
-0Pa~+80Pa
Fissure air speed
≥0.5m/s
Monitoring systems
Temperature,humidity,differential pressure,air speed,hydrogen peroxide concentration,particle and plankton

Operating Characteristics


Automation level
PLC / SCADA
Batch vs. continuous operation
Batch
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Equipment Material
SUS316L stainless steel
Equipment Thickness
3 mm
Visual Window Material
15 mm tempered glass

Custom Options


Control panel type
Integrated HMI
Integration possibilities
Temperature and Humidity Monitoring,Differential Pressure Monitoring,Hydrogen Peroxide Concentration Monitoring
Monitor system integration
Particle and Plankton Monitoring System
Online detection
Leak Rate (Pressure Attenuation Method)
Configuration options
RTP Valve,Waste Bin,Passing Cart,Storage Rack
Sterility Tester Configuration
Process Requirement Based
WIP System Configuration
Cabin Cleaning,Pipeline Spraying,Drying Online
Online Weighing Balance Configuration
System Integrated or Independent