Automatic tub de-bagging and de-nesting solution
Efficiently prepare your RTU containers by seamlessly integrating de-bagging and de-nesting in a streamlined, high-speed process tailored for pharmaceutical and biotech applications.
Automates De-bagging and De-nesting of RTU Containers
The CombiSys DDC 90106 from Bausch+Ströbel revolutionizes the handling of Ready-to-Use (RTU) containers in pharmaceutical and biotech production lines. It uniquely automates de-bagging, de-nesting, lid, and liner removal using a patented heating frame system, facilitating high-speed, continuous operations. This machine is essential for preparing pre-filled syringes, vaccine doses, and sterile pharmaceutical bottles by ensuring a particle-reduced process that maintains laminar air flow. With a throughput of up to 12,000 items per hour, it seamlessly integrates into existing lines, offering a modular design compatible with RABS and isolator systems. The centralized operation interface and compact form factor enhance user experience, while optional customization like a free-standing vacuum pump and cleanroom-compatible vision system extend versatility. Designed to meet stringent GMP requirements, the DDC 90106 ensures reliable, contamination-free pre-processing crucial for high-stakes manufacturing environments.
Benefits
- Streamlines pre-processing steps, enhancing operational efficiency and reducing labor costs.
- Ensures contamination-free handling with a particle-reduced process, critical for sterile pharmaceutical outputs.
- Integrates smoothly into existing production lines, minimizing setup time and maximizing productivity.
- Maintains optimal laminar flow for consistent product quality, crucial in controlled environments.
- Offers flexible configurations to accommodate various container sizes and process requirements.
- Applications
- Ready-to-use (rtu) containers,Biopharmaceuticals,Syringes,Pharmaceuticals
- End products
- Single-use vials,Insulin syringes,Injectable medications,Biologic drug doses,Ophthalmic rtu dropper bottles,Pre-filled syringes,Sterile pharmaceutical bottles,Vaccine doses
- Steps before
- Tub debagging
- Steps after
- Container transfer,Downstream processing
- Input ingredients
- tubs,RTU containers,syringes
- Output ingredients
- debagged tubs,de-nested tubs,containers without glass-to-glass contact,processed syringes
- Market info
- Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.
- Output
- up to 12,000 items/h
- Container diameter range
- 7 - 30 mm
- Container height range
- 35 - 100 mm
- Syringe volume range
- 0.5 - 10 ml
- Automation
- Automatic
- Setup time
- Short
- Airflow
- Optimal laminar air flow
- Design
- Modular with standardized components
- Control system
- Easy and centralized operation
- Automation level
- Automatic
- Batch vs. continuous operation
- Batch
- Integrated workstations
- Three work stations
- Modular design
- Yes
- De-bagging and de-nesting
- Automatic
- Suction removal method
- Lid,liner,and containers
- Set-up time
- Short
- Biological compatibility
- Suitable for pharmaceutical use
- Cleanability
- Easy to clean with cleanroom compatibility
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Handles a range of container sizes
- Container size
- Diameter
- Container type
- RTU Containers
- Processing range
- Up to 12,000 items/h
- Machine Footprint
- Compact design
- Discharge Method
- Suction transfer to next step
- Control Panel Type
- Centralized operation
- Modular Design
- With standardized components
- Vacuum pump type
- Free-standing
- Collection bin design
- Mobile
- Service portal vision system
- Cleanroom compatible
- Software upgrades
- Available
- Qualification
- IQ/OQ