Automatic tub de-bagging and de-nesting solution

Efficiently prepare your RTU containers by seamlessly integrating de-bagging and de-nesting in a streamlined, high-speed process tailored for pharmaceutical and biotech applications.

Automates De-bagging and De-nesting of RTU Containers

The CombiSys DDC 90106 from Bausch+Ströbel revolutionizes the handling of Ready-to-Use (RTU) containers in pharmaceutical and biotech production lines. It uniquely automates de-bagging, de-nesting, lid, and liner removal using a patented heating frame system, facilitating high-speed, continuous operations. This machine is essential for preparing pre-filled syringes, vaccine doses, and sterile pharmaceutical bottles by ensuring a particle-reduced process that maintains laminar air flow. With a throughput of up to 12,000 items per hour, it seamlessly integrates into existing lines, offering a modular design compatible with RABS and isolator systems. The centralized operation interface and compact form factor enhance user experience, while optional customization like a free-standing vacuum pump and cleanroom-compatible vision system extend versatility. Designed to meet stringent GMP requirements, the DDC 90106 ensures reliable, contamination-free pre-processing crucial for high-stakes manufacturing environments.

Benefits

  • Streamlines pre-processing steps, enhancing operational efficiency and reducing labor costs.
  • Ensures contamination-free handling with a particle-reduced process, critical for sterile pharmaceutical outputs.
  • Integrates smoothly into existing production lines, minimizing setup time and maximizing productivity.
  • Maintains optimal laminar flow for consistent product quality, crucial in controlled environments.
  • Offers flexible configurations to accommodate various container sizes and process requirements.

General


Applications
Ready-to-use (rtu) containers,Biopharmaceuticals,Syringes,Pharmaceuticals
End products
Single-use vials,Insulin syringes,Injectable medications,Biologic drug doses,Ophthalmic rtu dropper bottles,Pre-filled syringes,Sterile pharmaceutical bottles,Vaccine doses
Steps before
Tub debagging
Steps after
Container transfer,Downstream processing
Input ingredients
tubs,RTU containers,syringes
Output ingredients
debagged tubs,de-nested tubs,containers without glass-to-glass contact,processed syringes
Market info
Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.

Technical Specifications


Output
up to 12,000 items/h
Container diameter range
7 - 30 mm
Container height range
35 - 100 mm
Syringe volume range
0.5 - 10 ml
Automation
Automatic
Setup time
Short
Airflow
Optimal laminar air flow
Design
Modular with standardized components
Control system
Easy and centralized operation

Operating Characteristics


Automation level
Automatic
Batch vs. continuous operation
Batch
Integrated workstations
Three work stations
Modular design
Yes
De-bagging and de-nesting
Automatic
Suction removal method
Lid,liner,and containers
Set-up time
Short

Material Compatibility


Biological compatibility
Suitable for pharmaceutical use
Cleanability
Easy to clean with cleanroom compatibility
Corrosive resistance (e.g. acids)
Stainless steel components
Density/particle size
Handles a range of container sizes

Product type Characteristics


Container size
Diameter
Container type
RTU Containers
Processing range
Up to 12,000 items/h

Physical Characteristics


Machine Footprint
Compact design
Discharge Method
Suction transfer to next step
Control Panel Type
Centralized operation
Modular Design
With standardized components

Custom Options


Vacuum pump type
Free-standing
Collection bin design
Mobile
Service portal vision system
Cleanroom compatible
Software upgrades
Available
Qualification
IQ/OQ