Automatic system for arranging inspected syringes in rondo-trays
Streamline syringe handling and packaging with this high-speed, continuous operation system designed for precise loading, inspection, and tray arranging, ensuring seamless integration in pharmaceutical processing lines.
Re-Arranges and Inspects Pharmaceutical Syringes
The NEXTRA T25 from Marchesini Group is an automatic machine engineered to optimize the handling and re-arranging of pharmaceutical syringes. This equipment stands out due to its capability to streamline the process of loading, inspecting, and re-traying pre-filled syringes with precision and efficiency. Its working principle includes a walking-beam continuous re-traying system, facilitated by robotic automation that ensures syringes are gently handled with horizontal orientation in rondo-trays. It is widely applied in the production of pre-filled insulin syringes, single-use sterile vaccine syringes, and similar medical devices. With a throughput of up to 24,000 syringes per hour, the NEXTRA T25 integrates seamlessly into high-speed production lines, offering full automation through its PLC-controlled system and vision technology to ensure tray completeness. Minimizing energy consumption, it is available in a no glass-to-glass contact version, safeguarding product integrity while meeting industry standards. Designed for the pharmaceutical and biotech industries, it provides ease of maintenance and can be tailored with various configurations to meet specific operational needs.
Benefits
- Enhances productivity with high-speed re-traying up to 24,000 syringes per hour.
- Increases operational efficiency by seamlessly integrating into existing production lines.
- Minimizes product damage through gentle handling and no glass-to-glass contact options.
- Ensures product safety and quality with precise inspection and automatic rejection of incomplete trays.
- Lowers maintenance downtime with easy-to-configure system and robust design.
- Applications
- Medical devices,Pharmaceutical syringes,Injectable drugs
- End products
- Reconstituted lyophilized drug syringes,Heparin injection syringes,Pre-filled insulin syringes,Single-use sterile vaccine syringes,Pre-filled adrenalin auto-injectors
- Steps before
- Inspection,Syringe Filling,Syringe Stoppering
- Steps after
- Tray Stacking,Packaging,Sterilization
- Input ingredients
- inspected syringes,empty trays
- Output ingredients
- re-arranged syringes,rondo-trays
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Syringe Capacity
- 0.5 to 20 ml
- Output Speed
- Up to 24,000 syringes/h
- Automation
- Automatic loading of trays
- Rejection System
- Automatic rejection of incomplete trays
- Tray Handling
- Rondo-Tray
- No Glass-To-Glass Contact
- Available
- Vision System
- Tray completeness check
- Automation level
- Automatic with robotic integration
- Tray loading mechanism
- Automatic loading of stacked empty trays
- Re-traying method
- Walking-beam continuous re-traying by robot
- Orientation control
- All arranged with the same orientation
- System rejection capability
- Automatic rejection of incomplete trays
- Contact method
- No Glass-To-Glass Contact version available
- Vision system
- Vision system to check tray completeness
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Syringe handling
- Gentle loading
- Discharge method
- Automatic Loading of stacked empty Trays
- Control Panel Type
- Touchscreen HMI
- Integration Possibilities
- Robotic automation
- No Glass-To-Glass Contact Version
- Available
- Vision System
- Tray completeness check
- Tray Handling
- Rondo-Tray style