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A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

Continuous

Industrial

In various packaging lines, handling diverse product shapes and sizes can introduce inefficiencies. Manual packing or outdated fixed tooling systems often lead to increased labor costs and reduced flexibility in product handling.
<h2>Enhances flexibility in case and tray loading</h2>
The Spider V series by BluePrint Automation is a vision-guided robotic case and tray loading system. It integrates a vision system at the product infeed, providing maximum flexibility and minimizing the need for different format parts. The system can handle a variety of products and secondary cartons, cases, or containers, making it suitable for high-speed carton loading, case packing, and multipacks. The in-house designed robot cells include custom infeed systems and product conveyors, tailored to fit your specific process, ensuring enhanced efficiency and uptime. The system also features 3-D printed end-of-arm tooling, which allows it to pack a variety of products on the same line, optimizing the overall packing process.

Vision guided robotics case packer

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Handling

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

solid

In secondary packaging, optimizing the process requires equipment that can handle various packaging formats reliably and efficiently. Integrating vision-guided robotics in case packing addresses issues related to versatility, speed, and the complexity of fixed tooling setups, especially in high-speed production environments.
<h2>Handles vertical and horizontal packing</h2>
The Spider 300v is a two-robot case loading system from BluePrint Automation, equipped with vision technology. It allows processors and co-packers to pack both vertically and horizontally on the same line, accommodating random product arrival at high speeds. This system enhances flexibility in packaging formats, handling bulk, variety, display, and single flavor packs. Capable of managing standard RSC cases and three-sided displays, the Spider 300v also supports a wide range of other secondary containers. Built for high-speed packing, it features quick changeover capabilities, making it ideal for dynamic production settings.

Top load and side load case packer with vision guided robotics

liquid

Batch

In the pharmaceutical industry, ensuring sterile conditions while filling and sealing infusion bags is vital to maintain product integrity and patient safety. Sterile packaging processes must adhere to stringent hygienic standards to prevent contamination and ensure reliable product quality.
<h2>Maintain aseptic conditions for infusion bag packaging</h2>
The LRT-A by Harro Höfliger is designed for sterile filling and sealing of infusion bags in the medium performance sector. It features an integrated CIP/SIP system to clean the filling path after each batch, ensuring immaculate hygienic conditions. The platform operates under Open RABS technology with integrated laminar flow systems to guarantee aseptic conditions. Robotics integrated within the system handle the infusion bags meticulously, maintaining sterility throughout the process. The LRT-A accommodates a filling volume range from 25 ml to 250 ml and has an output of up to 15 bags per minute. Its aseptic design aligns with EU GMP class A/ISO 5 standards.

Sterile filling and sealing platform for infusion bags

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Sealing

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

In the pharmaceutical industry, ensuring sterility and precision in packaging is crucial. Challenges often include maintaining product integrity, minimizing contamination, and achieving high output rates, especially when handling various container formats like vials, syringes, and cartridges.
<h2>Maximize production efficiency with robotic precision</h2>
The Flex-Line™ Robotic Filler by ATS Scientific Products is a versatile aseptic filling platform designed to handle multiple container formats with minimal changeover time. This system integrates Stäubli robotics for precise, reliable filling and Comecer isolation technology to maintain sterility. Capabilities include processing 15-200 units per minute, handling RTU vials, syringes, and cartridges with servo-driven robotic transport. Optional product conservation modes minimize material wastage during production. The equipment is compliant with cGMP, Annex 1, 21 CFR Part 11, and GAMP5 standards, and consists of Siemens or Allen Bradley PLC-controlled servo motors for precise control. Ideal for various pharmaceutical applications, including biologics, gene therapies, and lyophilized products.

Robotic filler for aseptic pharmaceutical packaging

Ensuring the sterility of drug products during small batch production is crucial, especially when dealing with clinical environments or commercial small-batch manufacturing. The challenges include maintaining an aseptic environment, precise dosing, and reliable filling and closing of containers.
<h2>Automates filling, closing, and real-time monitoring</h2>
The GENiSYS® R, from AST, is an automated aseptic filling and closing system designed to handle small-batch processing of pre-sterilized vials, syringes, and cartridges. It employs advanced robotics to ensure smooth operation and minimal risk of contamination. The system offers versatile filling options, such as peristaltic and rotary piston pumps, and supports various closing methods including vacuum and vent tube options for syringes and crimp or press-fit capping for vials. Integrated with aseptic barrier technologies like RABS or isolators, it maximizes sterility assurance during production. With in-process weight control and real-time monitoring through ASTView, the GENiSYS® R minimizes product waste and maximizes yield. The system's modular design allows for customization without additional costs, meeting specific application needs.

Aseptic small batch filling and closing system

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Closing

In clinical and commercial pharmaceutical manufacturing, maintaining stringent cGMP requirements for cleanliness and sterility is crucial, particularly when processing medium-sized batches of injectable drug products. This necessitates a highly adaptable and reliable fill-finish system that ensures product integrity.
<h2>Automate aseptic filling and closing processes</h2>
The ASEPTiCell® by AST is an advanced aseptic fill-finish system designed to handle small and medium-sized batches. Featuring reliable robotics, the system facilitates a full changeover in as little as 30 minutes, boosting production efficiency. It can process ready-to-use vials, syringes, and cartridges with various filling accuracies up to ±0.5% using peristaltic and rotary piston dispensing options. The ASEPTiCell® integrates key features such as environmental monitoring, in-process fill weight control, and electronic batch record reporting. Additionally, it supports multiple aseptic barrier options, such as Restricted Access Barrier System (RABS) or isolators with in-situ bio-decontamination using hydrogen peroxide, to ensure maximum sterility. This system is compact yet versatile, fitting various modular configurations to meet specific application requirements without the cost of extensive customization.

Aseptic small / medium batch filling and closing system

Bio-decontamination

Decontamination

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

Achieving precise placement of plastic lids on wet wipe packets is crucial in the packaging industry. Challenges include maintaining accuracy at high speeds and ensuring uniform placement to avoid product waste and inefficiencies.
<h2>Ensures precise lid placement on wet wipe packets</h2>
The CM Series by IMA Group is an advanced lid applicator system designed for high-speed, precise application of plastic lids on wet wipe packaging. This system features top-class 4-axis Delta Robots with reduced arm backlash for minimal vibrations, ensuring precision in lid placement. It comes in two models: CM100, which can handle up to 95 packs per minute, and CM150, capable of processing up to 150 packs per minute thanks to its dual robot setup. The CM Series is aimed at accuracy, boasting a placement precision of ±1.5 mm, and includes an intuitive HMI for easy operation and recipe retrieval. A low vibration frame and multi-axis drive technology further enhance accuracy and efficiency, contributing to minimal scrap rates (<2%). Both versions are equipped with flexible lid magazines for quick changeovers, accommodating various lid shapes and sizes. The CM Series is ideal for manufacturers seeking high-speed packaging with minimal operator intervention.

Lid applicator for wet wipe packaging

Labels provide customers with important information about both your product and your brand. Different labeling technology attaches the printed film to the packaging using a range of methods such as shrink wrapping, side sealing, and adhesives. For added traceability and protection, you may also use serialization coding equipment and anti-tampering labeling systems.

Labeling

In pharmaceutical manufacturing, maintaining aseptic conditions while filling and closing sterile bags is crucial. Traditional methods often face challenges in achieving consistency and minimizing human intervention, which can introduce contamination risks.
<h2>Automates liquid and powder filling processes</h2>
The SMART DB2 by IMA Life is a sterile bag filling and closing system designed for high-speed pharmaceutical applications. Working with flexible materials, it addresses non-repeatability issues in aseptic processes. It fills multi-chamber, Ready-To-Use sterile bags with both powder and liquid products using dosing disks for powders and mass-flow technology for liquids. The integrated CIP SIP system ensures thorough cleaning and sterilization in place, reducing the need for part removal and autoclaving. The system can fill up to 42 bags per minute, with volumes of 50ml for liquids and 3.5 grams for powders. The entire line operates under isolation technology to avoid contamination, and features automated weighing and robotic technologies to minimize operator intervention.

Sterile bag filling and closing system

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Weighing

Powder

In pharmaceutical production, handling and processing Ready-To-Use (RTU) vials in aseptic environments presents challenges. The removal and transfer of these sterile vials need to be highly precise to avoid contamination and ensure product integrity.
<h2>Automates denesting and transferring Rtu vials</h2>
The ROBOTIC D-NEST by IMA is a fully automated denesting and handling system for RTU (Ready-To-Use) vials. Utilizing specially designed six-axis robots, it performs denesting in both upstream and downstream processes under aseptic conditions. For upstream processing, the system precisely removes vials from the nest, fills, check-weighs, stoppered them, and then places them back into the nest or transfers them via a conveyor for further processing. In downstream operations, it removes filled and stoppered vials for vial capping or automatic loading in lyophilized products. This setup reduces the risk of cross-contamination and improves the overall product integrity, meeting high-level quality control requirements. The compact and GMP-compliant design ensures efficient use of space and integration with IMA isolator systems.

Robotic denesting system for Rtu vials

In the pharmaceutical industry, maintaining sterility and achieving high throughput during the fill-finish stages are crucial. Processing challenges often arise, such as managing different container types and ensuring precise, contamination-free handling.
<h2>Enhance aseptic processing capabilities</h2>
The INJECTA 36 by IMA is a high-speed fill-finish system designed to handle Ready-To-Use (RTU) components like syringes, vials, and pre-capped cartridges with advanced robotic technology. Capable of processing up to 36,000 components per hour, the system combines precision, reliability, and flexibility. Specialized robots perform all handling tasks without glass-to-glass contact or operator intervention, reducing validation times and enhancing multi-product manufacturing agility. The INJECTA 36 also features fully robotized check-weighing, automatic calibration of weight cells, and options for downstream connections such as de-nesting and automatic inspection. It's ideal for various containment solutions and isolation technologies, ensuring high-quality and efficient fill-finish processes in pharmaceutical manufacturing.

High-speed fill-finish system for ready-to-use components

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

Ensuring sterility in pharmaceutical operations is paramount, especially during the handling of primary packages in aseptic conditions. Traditional manual operations can increase the risk of contamination and variation in processing times.
<h2>Automate sterile package opening and de-lidding</h2>
The IMA Robotic Sterile Package Opening System is designed to enhance aseptic processing by automating the opening and de-lidding of sterile primary packages. Utilizing advanced robotic technology, this system handles both single and double-bagged packages with precision. Outer and inner bags are opened using a robotic cutting arm and pincer device, reducing cross-contamination risks. After cutting, packages are transferred to an isolated area for de-lidding. This system complies with Annex 1 guidelines, ensuring that package flaps are only opened within a Restricted Barrier System (RABS). Suitable for medium to high production levels, the IMA system helps maintain sterility while minimizing manual intervention.

Robotic sterile package opening system

Cutting

In personal and home care production, efficiently and safely handling various small products is a significant challenge. Items such as roll-ons, tubes, bottles, and inhalers need precise placement in trays without damage, requiring an automated system for effective handling and load management.
<h2>Automates product loading into trays</h2>
The T-LOAD by IMA Group is a robotic system engineered to load products like roll-ons, tubes, bottles, and inhalers into trays. It can handle various types of trays, including heat-formed plastic, cardboard, paper, and polystyrene. Products are first positioned in pucks and then picked by a robot for precise tray placement. The system offers customizable empty tray magazines for high or medium capacity, suiting customer requirements. Tailor-made robot grippers ensure gentle handling of products to prevent damage. Ideal for personal and home care industries, this system provides efficiency and flexibility in handling diverse packaging forms.

Robotic system for loading personal care products

In high-demand production environments, efficient packaging solutions are crucial to meet strict timelines and ensure product quality. Challenges include maintaining precision in product handling and optimizing speed without compromising accuracy.
<h2>Automate flow wrapping with precise product placement</h2>
The EURO 88 PP by IMA is a flow wrapping line integrated with Pick & Place robots designed to enhance packaging efficiency for a wide range of confectionery and bakery products. It employs 4-axis robots capable of receiving products directly from the upstream line and placing them precisely onto the flow wrapper chain. Thanks to its vision system, it accurately scans product positions, ensuring precise picking and placement every time. The system is customizable with several parallel robots to meet different production capacity requirements. This setup enhances high-speed precision and offers a high payload capacity, suitable for products ranging from 30-160 mm in length, 15-100 mm in width, and 5-60 mm in thickness. The EURO 88 PP is an ideal solution for operations needing reliable and efficient product handling.

Flow wrapping with pick and place robots

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

In the packaging sector, efficiently handling bottles with unusual shapes presents significant challenges. Ensuring swift and precise packaging without compromising on throughput is crucial to meet production demands, especially when dealing with diverse bottle shapes and sizes.
<h2>Erect, load, and seal cases efficiently</h2>
The 3754 by IMA is a servo-driven, top-loading case packer designed for handling loose or bundled bottles, even those with unusual shapes. This case packer ensures optimal output by managing two cases simultaneously. It operates with a remarkably compact footprint and high-speed processing capabilities, handling up to 50 cases per minute in its duplex version. The system is equipped with 2 infeed hoppers and a case magazine that manages 2 rows of cases, enhancing the efficiency of case erecting, loading, and sealing. The forced opening and closing groups process two cases at the same time, boosting machine output. Additionally, non-stop worm screws ensure correct orientation of difficult-shaped bottles. The machine also offers great accessibility for cleaning, a robot for inserting the collation into the case, and the option for cases to be closed with adhesive tape, hot-melt glue, or both. Complete changeover is possible within 20 minutes, with an optional automatic gripper head change available.

Top loading case packer for loose or bundled bottles

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

In the confectionery industry, packaging efficiency and flexibility are crucial for handling diverse product specifications. The need for compact and reliable systems to form, close, and load products with precision and care is paramount to maintain product integrity and optimize production lines.
<h2>Form, close, and load with precision</h2>
The Monoblock Loading Unit by IMA combines forming, closing, and robotic loading functionalities into a single compact unit. Designed to address market demands for efficiency and flexibility, this system offers ergonomic open-frame design for easy access and maintenance. With flexible size changing and high reliability, the Monoblock Series ensures gentle product handling to maintain the quality of confectionery items. The unit operates at a maximum speed of 500 ppm, making it suitable for high-speed production environments. The system's integrated design minimizes footprint while maintaining high standards of performance and reliability.

Monoblock loading unit for confectionery packaging

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

In confectionery manufacturing, efficiently picking, arranging, and packing a variety of flowpack candies is crucial to maintaining high-speed production. The challenge is to manage randomly arriving products on a conveyor and place them into cartons without damage, while ensuring precise configuration and packaging integrity.
<h2>Automate candy packaging with precision and speed</h2>
The CV by IMA is a highly flexible Top Loader designed to handle flowpack candies arriving randomly on a belt conveyor. Using a sophisticated vision system, the CV recognizes the position of candies and relays this information to Delta Robots, which then accurately pick and place the candies into carton boxes using vacuum cup end effectors for gentle handling. This system ensures product safety at high speeds and features a modular design allowing scalability with varying quantities of pick-and-place robots to meet different packaging requirements. With quick and reliable format changeovers facilitated by customized format kits and spindle adjustments, the CV meets CE safety standards with full-size transparent panels and safety switches.

Vision guided multi-robot system for flowpack candy packaging

In manufacturing environments where precision and speed are crucial, manually placing items onto trays or pallets can be time-consuming and inconsistent. This challenge is often encountered in packaging lines for food products, cosmetics, and medical items.
<h2>Automates loading, palletizing, and packaging</h2>
The Robotic Island – Pick and Place IR by ILPRA is a sophisticated system designed to automate the loading, palletizing, and packaging processes. With dimensions of 220 x 130 x 180 cm and a weight of approximately 900 kg, it is suited for a variety of production spaces. The system operates with an installed electric power of 3 kW and consumes 15 Nlt/Cycle of air. The touch screen panel enables you to set and manage all work parameters easily. Additionally, the robotic arm's gripping head ensures precise placement of items, increasing overall efficiency and reducing the risk of errors. Industries such as food production, cosmetics, and medical packaging can greatly benefit from this technology.

Industrial pick and place system for packaging

If storing and transporting products easily is a problem for your industrial production, then you need palletizing solutions. A pallet is a flat structure, on which containers of the packaged products are stacked to consolidate the product and to make it easier for a forklift to lift the goods for warehousing and transportation. A palletizer is a machine that automates or simplifies the process of stacking product containers onto a pallet. The choice of an industrial palletizer depends on the type of product packaging such as bags, drums, or boxes, the level of automation required, and the in-feed to the palletizer. Palletizers find applications in all major industries including food, chemical, and pharmaceutical.

Palletizing

In the pharmaceutical industry, reducing human intervention in aseptic filling processes is critical to maintaining sterility and meeting regulatory standards. The challenge includes ensuring contamination control while handling various types of pre-sterilized containers such as syringes, vials, and cartridges.
<h2>Automates aseptic filling and closing processes</h2>
The robocell by Groninger is a gloveless, fully automated filling cell designed for the aseptic processing of ready-to-use (RTU) syringes, vials, and cartridges. This system is developed in partnership with SKAN, eliminating the need for human intervention in core processes. Featuring state-of-the-art robotic technology, robocell ensures a minimal risk of contamination by integrating smart robotic solutions and an advanced contamination control strategy (CCS). Capable of handling both small and medium batch sizes, the robocell offers high flexibility with various packaging materials and significantly reduces turnaround times. It also addresses the implementation of pre-use post-sterilization integrity test (PUPSIT) without glove ports. The system meets the stringent requirements of EU GMP Annex 1 and is ideal for filling synthetic and biological drugs under the highest containment requirements.

Gloveless robotic filling cell for aseptic pharmaceutical processing

Processing

In the cheese processing industry, manual unpacking of foil-wrapped cheese is labor-intensive and often poses hygiene concerns. Ensuring cleanliness and ergonomic handling while maintaining productivity are key challenges.
<h2>Automatically unpacks foil-wrapped cheese</h2>
The ALPHA 400-R by Groba is designed to automate the unpacking of foil-packed or foil-ripened cheese, replacing manual labor with an integrated robotic system. This system can easily switch between different cheese types including Euro size and Cheddar. It features adjustable cutting height, depth, and speed, ensuring precise and efficient unpacking. With its flexible grippers and a single cutting movement using one knife, it handles various films and foils such as PE, PP, thermoforming, shrinkwrap, and flow-wrap. This automation improves hygiene and ergonomics, and the system can be connected to a slicer feeder for further processing. The ALPHA 400-R is also designed for easy cleaning, reducing maintenance time.

Automatic foil unpacking system for cheese

Unpacking

In cheese processing facilities, achieving consistent slicing and portioning of cheese bars is crucial for product uniformity and packaging efficiency. Manual handling can lead to inconsistency, increased labor costs, and slower throughput.
<h2>Automate slicing and sorting with robotic precision</h2>
The BETA 520-SR by Groba is a fully automatic, robotised slicer feeder designed to streamline cheese processing operations. This system cuts whole cheeses into the desired number of cheese bars and uses a robot to sort and group these bars into the required outfeed pattern. Users benefit from multiple cutting and discharge options, offering flexibility for various cheese types and sizes. The unit can be integrated with existing slicers and portion cutting machines, making it ideal for facilities looking to enhance automation. An optional trim cut unit can further refine the cutting process, ensuring minimal waste and optimal block sizes.

Fully automatic slicer feeder for cheese bars

Grouping

Integration

In large-scale ice cream production, managing multiple flavors and packing patterns efficiently is crucial. Producers often face challenges with waste reduction, product balancing, and space utilization on the production floor.
<h2>Cartonize up to 780 ice cream products per minute</h2>
The GCS cartonizing solution by Gram Equipment offers high-capacity and flexible ice cream packing capabilities. It can handle up to 780 products per minute and accommodate an additional 10% capacity for manual add-ons during production. This system is designed to integrate seamlessly with ice cream production lines, taking into consideration all operational requirements and conditions. It supports a wide range of pack sizes and patterns for various ice cream products, including flat and upright stick configurations, single flavor, and multi-flavor arrangements. The small footprint and flexible layout help maximize factory floor space. The GCS system ensures high efficiency with performance rates of 99++%. Features like automated flavor balancing and Delta robots for waste reduction make the system highly reliable. The carton conveyor includes double servo chains for secure carton locking and recipe-based adjustments for different box sizes.

High-capacity ice cream cartonizing solution

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Sterilizing medical products that are sensitive to heat and moisture poses significant challenges in maintaining product integrity and preventing contamination. In such scenarios, an effective and reliable low-temperature sterilization method is crucial to ensure safety and compliance with stringent healthcare standards.
<h2>Ensure low-temperature sterilization with high precision</h2>
The GEE Ethylene Oxide (EO) Sterilizers from Getinge provide a solution for sterilizing heat and moisture-sensitive products. These sterilizers utilize ethylene oxide's capability to penetrate wrapped and packaged goods at very low temperatures, ensuring thorough sterilization without compromising product integrity. Equipped with a PLC automation system, these EO sterilizers offer precise control and monitoring, complemented by a full SCADA system for detailed batch reporting and traceability. The system includes redundant safety features and a dual gasket door design that ensures a leak-tight seal, even in the event of service failures. The automatic pallet transfer system (APTS) enables safe and efficient handling of products, eliminating the need for operator entry into the chamber and maximizing throughput. Getinge's EO sterilizers are built for full compliance with ATEX regulations, supporting safe operations in demanding environments.

Ethylene oxide sterilization for heat-sensitive medical products

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Drawing samples and testing them for conformity with preset quality standards allows manufacturing units to produce a consistent quality of the product. In a batch process, sample testing systems ensures that each batch meets the specified standards. In a continuous process, product and materials testing helps in the early identification of quality issues, saving significant time and resources, and preventing a sub-standard product from reaching the market. The selection of industrial testing equipment depends on the identification of key quality parameters. These parameters may include volume, weight, viscosity, hardness, particle size distribution, sterility, gauge and containment, among other parameters. Testing machinery need regular calibration to ensure that the parameters being tested are accurate. Some of the more common testing solutions include thermal imagers, scratch testers, optical inspectors and texture analyzers.

Testing

Handling laboratory animal cages manually during the washing process increases the risk of operator exposure to harmful airborne dust and allergens. Animal research facilities need a more efficient and safer approach to manage this task.
<h2>Automate cage handling, reduce exposure risks</h2>
The Getinge Cage Handling System is a robotic solution designed to automate the handling of laboratory animal cages in the washing process. This system minimizes operator exposure to potentially harmful airborne dust and allergens, enhancing ergonomics and maximizing throughput. Utilizing industrial robots, it combines with tunnel washers to process larger quantities of cages efficiently. The system operates continuously, leveraging a gripper that can handle up to four cages simultaneously, thereby increasing productivity. Essential components such as conveyors, a cage gripping tool, a sorting table, and safety barriers contribute to a seamless and secure operation. Getinge's extensive knowledge helps in planning optimized processes that manage operating costs and increase throughput.

Robotic cage handling system for tunnel washers

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

In cheese processing, ensuring uniform, accurate cuts is crucial for quality and efficiency, especially when dealing with hard cheeses like Grana Padano or Parmesan. Traditional methods can be labor-intensive and prone to inconsistencies, making automation essential for achieving consistent results.
<h2>Automates cheese alignment for precision cuts</h2>
The Wedge Aligning Robot from Gelmini Macchine is designed to streamline the process of cutting hard cheeses into uniform wedges. This system allows for the 180° overturning of half cheeses, making it possible to cut into quarters, eighths, or smaller portions with high precision. Incorporated into a fixed weight production line, it ensures that each cheese piece meets exact weight standards, aiding in both quality control and productivity. The robot can handle cheeses of various sizes and densities, integrating seamlessly into existing lines designed for fixed-weight cutting.

Wedge aligning robot for hard cheese

Aligning

Efficiently packaging aseptic bags of varying sizes requires precise and automated solutions to ensure product integrity and streamline operations. Combining the filling process with automated cartoning can significantly reduce handling time and improve overall productivity.
<h2>Automates cartoning of aseptic bags</h2>
The WE BOX, developed by FBR ELPO, is an advanced cartoning solution designed to handle 3, 5, 10, and 20-liter aseptic bags. This system integrates the carton forming unit, the carton packing unit, and the carton closing unit into a single, compact structure. It operates electronically, ensuring each phase of the process is handled precisely. The machine features a fast, innovative robotic system for quick format changes and offers flexibility in carton closure methods with tape, glue, or a combination of both. Its stainless steel monoblock design ensures easy and fast maintenance, while the adjustable capacity warehouse for empty cartons enhances operational efficiency. With an operating speed of up to 1,000 cartons per hour, the WE BOX is essential for industries involved in aseptic packaging that need a reliable, high-capacity cartoning solution.

Automatic cartoning solution for 3-20l aseptic bags

In high-precision manufacturing industries like electronics and pharmaceuticals, precise and reliable component assembly and material handling are critical. Conventional manual processes often lead to inconsistencies, which can delay production and reduce quality.
<h2>Achieve precision handling with Scara robots</h2>
The FANUC Robot SR series offers a range of SCARA robots designed to meet the stringent demands of modern manufacturing environments. These robots feature 3 or 4 controlled axes, with payload capacities ranging from 3kg to 20kg, making them suitable for various precision assembly and handling tasks. The robots' X and Y motion ranges differ across models, with the SR-3iA, for example, providing a range of 400mm to 800mm, while the SR-20iA offers up to 1100mm to 2200mm. This versatility allows for a wide range of applications, from small-scale precision tasks to larger, more complex operations. The SR series is equipped with the R-30iB Compact Plus controller, ensuring seamless integration and control. Additionally, these robots can be installed on the floor or walls, adding to their adaptability in different workspace configurations. The precision of FANUC’s SCARA robots is highlighted by their repeatability, with J1 + J2 axis repeatability within ±0.01mm and J4 axis repeatability of ±0.004° to ±0.005°, ensuring consistent and accurate performance. These features make the FANUC Robot SR series ideal for handling and assembly applications in demanding environments.

Scara robots for high-precision assembly and handling

Assembly platforms combine different parts into one final product. Components are inspected for quality and joined or affixed together into the goods. Assembly lines automate the process to ensure consistent quality and integrate into other technologies, such as packaging equipment. But a primary consideration for assembly solutions is their capacity to scale manufacturing processes. Assembly platforms must be adaptable to your long-term volume requirements.

Assembling

In modern manufacturing and automation, there is a constant need for flexible and safe robots that can work alongside human operators. Traditional industrial robots often require extensive safety measures, limiting their deployment and versatility.
<h2>Ensure safety and flexibility with collaborative operation</h2>
The FANUC CRX series is a line of collaborative robots (cobots) designed to work safely alongside human operators in various industrial settings. These cobots feature advanced sensors and controls that allow for real-time interaction with humans, ensuring safety without compromising performance. With six controlled axes and maximum payload capacities ranging from 5 kg to 30 kg, the CRX series is versatile for tasks such as handling, assembling, and arc welding. The robots offer a repeatability up to ±0.03mm, making them highly precise for detailed tasks. The series supports multiple installation options, including floor, upside-down, and angle installations, providing flexibility in deployment. Controlled by the R-30iB Mini Plus controller, these cobots integrate seamlessly with existing systems and are designed for easy programming and operation.

Collaborative robot for industrial applications

Welding

In modern manufacturing environments, there is a need for automation solutions that can safely interact with human workers. Traditional industrial robots can be too inflexible or potentially dangerous for close-proximity tasks, highlighting the demand for collaborative systems.
<h2>Robots for handling, assembling, and arc welding</h2>
The FANUC CRX series offers a range of collaborative robots designed to work safely alongside human operators. These robots come with controlled six axes and can handle payloads ranging from 5kg to 30kg, with a motion range up to 3778mm depending on the model. Known for their repeatability and precision, varied installation options including floor, upside-down, and angled placements make them versatile in different production settings. Each model is equipped with the R-30iB Mini Plus controller, making them suitable for applications in handling, assembling, and arc welding. The lightweight design (25kg to 135kg) ensures easy relocation and setup.

Collaborative robot for precision handling and assembly

When precise and consistent welds are paramount in large-scale manufacturing, traditional manual welding often falls short due to human error and inconsistent quality. This is especially critical in industries requiring high-volume production and stringent quality standards.
<h2>Enhance welding precision and consistency</h2>
The FANUC Robot ARC Mate is a sophisticated arc welding solution designed to meet the demands of industrial-scale welding. Offering six controlled axes and a high payload capacity, it is capable of delivering precise, repeatable welds with a repeatability of ±0.01mm to ±0.03mm, depending on the model. The robot can be installed in various orientations, including floor, upside-down, and angle, making it versatile for different workspace configurations. The system is compatible with the R-50iA Mate controller, ensuring seamless integration and operational efficiency. Models in this range can handle payloads from 7kg to 35kg and provide extensive motion ranges up to 4343mm. The robot's lightweight construction and flexible installation options make it suitable for diverse industrial applications, from automotive to heavy machinery manufacturing.

Arc welding robot for industrial applications

In many manufacturing sectors, achieving precision and efficiency in welding is crucial. Traditional manual welding often falls short due to inconsistent results and slower production times. An automated solution significantly enhances both productivity and quality, addressing issues like accuracy and speed.
<h2>Automate complex welding tasks</h2>
The FANUC Arc Welding Robots are designed for a variety of industrial welding applications, offering versatility in installation positions such as floor, upside-down, and angled. These models—ranging from lighter payload capacities of 7kg to heavier models of up to 35kg—provide precise welding with repeatability as low as ±0.01mm. The robots come with six controlled axes and are compatible with the R-50iA and R-50iA Mate controllers, enabling complex movements and tasks. With motion ranges extending up to 4343mm in the Y direction and payloads that cater to an array of welding needs, these robots streamline operations. The lightweight models, such as the ARC Mate 7-9D, are ideal for smaller welding jobs, whereas the heavier models like the ARC Mate 35-18D handle more demanding tasks. These robots are particularly suitable for the automotive, machinery, and metal fabrication industries.

Industrial arc welding robot

In industries where large-scale food production is essential, manual mixing and handling of bowls can lead to inefficiencies and an increased risk of contamination. Automation in these processes helps maintain consistency and meet high production standards through precise and controlled operations.
<h2>Optimize mixing and bowl handling</h2>
The fully automatic mixing and bowl handling system from Escher Mixers (Middleby) integrates robotic technology to streamline production processes in industrial settings. This system supports linear and Cartesian movements, facilitating precise and efficient bowl stacking and mixing. Being modular, it offers the flexibility to adapt to different production scales and requirements. With its emphasis on automation, the system minimizes manual interventions, thereby reducing the risk of contamination and increasing operational efficiency. Suitable for a range of applications, it ensures consistent quality and output, making it an ideal choice for large-scale food manufacturing.

Automatic mixing and bowl handling system

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

When producing small to medium-sized boxes for various industries like food, electronics, and personal care, manual methods or semi-automatic solutions often result in inconsistent quality and inefficient production lines.
<h2>Produce boxes with digital precision.</h2>
The MC2018 DIGITAL is a fully automatic box-making line provided by Emmeci (Coesia Group). It features a digital platform designed to handle the production of small to medium-sized boxes with high precision. The system accommodates a wide range of box sizes, with a maximum height of 180 mm and a minimum height of 12 mm. The box lengths can range from 310 mm to 38 mm, and widths from 260 mm to 28 mm. The machine is compatible with cardboard and paper materials and complies with several safety regulations including EN ISO 13849-1 and EN ISO 13849-2. Its compact footprint, measured at 4650 mm in depth, 3000 mm in height, and 5400 mm in length, makes it suitable for various industrial settings. The MC2018 DIGITAL is ideal for diverse industries including food, electronics, personal care, and luxury goods.

Digital box making line

In the electric vehicle industry, ensuring the reliability and performance of battery packs is crucial. Quality control requires comprehensive testing, including electrical parameter checks and BMS installation, to guarantee safety and efficiency before deployment.
<h2>Perform thorough end-of-line battery testing</h2>
The end-of-line (EOL) battery pack testing system by teamtechnik, a part of Dürr, provides a standardized solution for comprehensive testing of battery packs. This system not only performs EOL testing but also handles begin-of-line and mid-of-line testing, ensuring complete quality assurance throughout the production process. The system conducts multiple electrical parameter checks, charges and discharges each pack, and installs the battery management system (BMS) during the EOL test. This allows for a seamless and automated handling process with options for pack provision by AGVs or interlinked transport systems. The equipment includes features for visual inspection and is capable of handling different cell constructions, such as round and prismatic cells, using various mechanisms like funnel systems, rotary indexing tables, and handling robots. This versatile system is ideal for manufacturers looking to ensure their battery packs meet stringent safety and performance standards.

End-of-line battery pack testing system

Discharging

Manual

Handling large quantities of bulk materials can be challenging, requiring efficient solutions that ensure safety and minimize product loss. Operations involving hazardous or high-volume substances necessitate specialized systems to handle, empty, and dispose of bags proficiently, while maintaining operator safety and reducing emissions.
<h2>Streamlined bag emptying for safe and efficient operation</h2>
The DIMA® Bag Emptying System by Dinnissen is designed to handle bagged products efficiently, offering solutions that can manage between 1 and over 1,200 bags per hour. The system ranges from manual to fully automatic versions. The DIMA®-MAN allows operators to manually cut and empty the bags, enhancing flexibility for low-capacity operations. For semi-automatic functions, the DIMA®-100 cuts the bags automatically, leaving the operator to empty and discard them. The DIMA®-200X caters to more critical applications, featuring emissions lower than 0.1 mg per m³, ideal for toxic product handling. For high-volume applications, the DIMA®-300, DIMA®-600, and DIMA®-1200 can process up to 40 tons of product per hour. All models can be fitted with ATEX-certified components, integrated extraction systems, and empty bag compactors. The system's durability is ensured with reinforced structural components, minimizing maintenance needs.

Bag emptying system for bulk material handling

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

In radiopharmacy, ensuring precise and safe dispensing of radiopharmaceuticals is crucial to limit radiation exposure to operators and avoid contamination. Traditional manual methods often increase the risk of human error and radiation dose to the personnel.
<h2>Automate radiopharmaceutical dispensing with robotic precision</h2>
The THEODORICO 2 by Comecer is a robotic dispenser designed for the automatic dispensing of radiopharmaceuticals in either open or closed vials. Featuring a flexible and modular design, it is fully cGMP compliant and available with Pb shielding of 75 or 100 mm. The main dispensing chamber includes a robotic arm to handle all stages of vial dispensing, significantly reducing operator exposure to radiation. The system incorporates advanced features like RAC calculation, built-in Bubble Point Test (BPT), and options for dynamic air sampling and particle counting. An optional ethanol line flushes residual kit activity, ensuring thorough decontamination. This dispenser supports both aseptic operations and final sterilization, making it versatile for various radiopharmacy applications.

Robotic dispenser for radiopharmaceuticals

Dispensing

In the radiopharmaceutical industry, handling irradiated materials requires stringent safety measures and precise operations. The manipulation of solid targets during the production and dispensing of radiopharmaceuticals must adhere to current GMP guidelines to ensure safety and efficiency.
<h2>Handle and dispense irradiated materials safely</h2>
The SPECT Production Hot Cell by Comecer is a comprehensive system designed for the safe manipulation of irradiated materials. It includes seven hot cells connected by a transfer system called the 'Conveyor'. The cells feature shielding of 75 to 150 mm of lead and PVC working chambers. The lineup consists of various hot cells specialized for different tasks: a Receiving Hot Cell for receiving targets, a Recovery Hot Cell for storing materials, three Chemistry Hot Cells for synthesizing radiopharmaceuticals, and two Automatic Dispensing Systems equipped with robotic arms for precise calibration and dispensing. The system handles isotopes such as Tl-201 and Ga-67 and ensures seamless transfer of materials between different cells.

Hot cell system for solid target manipulation in radiopharma

Blending

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

Pharmaceutical companies developing innovative drug delivery systems and single-use disposables face the challenge of filling and assembling these complex products. They require tailor-made automated solutions to meet stringent industry standards and handle product complexity.
<h2>Automate filling and assembly processes with precision</h2>
The Pharma Custom Automation Solution by Comecer is designed to meet the specialized needs of filling and assembling drug delivery devices and single-use disposables. In collaboration with select technology providers, Comecer develops proprietary solutions or customizes existing ones based on specific client requirements. Key features include microdosing of liquids and powders, employing technologies like micro-auger systems, servo-driven micro pipetting, and custom volumetric pumps. The use of anthropomorphic robots enhances the precision and flexibility of these solutions. Comecer's systems are ideal for applications such as dual chamber syringes, dry powder inhalers, IV bags, and double chamber bags. With performance test studies ensuring the optimal choice of technology, the solutions adhere to aseptic and containment standards, thereby protecting products, the environment, and employees.

Custom automation for drug-device filling and assembly

In nuclear medicine and radiopharmacy, precise and contaminant-free dispensing of radiopharmaceuticals like Lutetium-177 (Lu-177) is crucial. This ensures accurate dosing and patient safety while maintaining compliance with stringent regulatory standards.
<h2>Automate radiopharmaceutical dispensing processes</h2>
The Lu-177 dispensing line by Comecer is designed for the dissolution, formulation, and dispensing of Lu-177 radiopharmaceuticals. This line includes four main components: a target dissolution and formulation unit, a dispensing unit, a transfer air-lock, and a laminar airflow (LAF) hood. These units are operated by two 6-axis robots that are suitable for cleanroom environments, ensuring a high level of precision and cleanliness. The automation minimizes human error and exposure to radiation, making it an ideal choice for GMP radiopharmacies and nuclear medicine labs. The integrated systems streamline operations and enhance the overall safety and efficacy of the radiopharmaceutical preparation process.

Lu-177 radiopharmaceutical dispensing solution

Dissolution

Formulation technologies are an integral process in many industries such as pharma and food. Chemical mixtures require strict handling to combine the separate ingredients into the homogenized recipe that makes your final product. Formulation technology stores, mixes and subjects the elements to a range processing parameters according to your specifications to develop the base material. The resulting formulas are then weighed, formed, packaged, or sent for further formulation.

Formulation

Pilot

In pharmaceutical and biotech manufacturing, ensuring sterility during the filling process of ready-to-use vials and syringes is critical. Challenges include minimizing contamination risk, achieving high filling accuracy, and adhering to cGMP (Current Good Manufacturing Practice) standards.
<h2>Automate precise and sterile filling operations</h2>
The Flex-Line™ by Comecer is a comprehensive solution that integrates a robotic filling system and an aseptic isolator. This system is specifically designed to handle and fill ready-to-use vials and prefilled syringes with high precision. The isolator ensures that the entire process occurs in a sterile environment, compliant with ISO5 / Grade A air quality standards, thanks to its laminar flow throughout the area. The filling system uses either peristaltic or volumetric piston pumps based on customer needs, ensuring high accuracy and minimal contamination risk. With integrated in-process control by load cells for statistical check weighing, the Flex-Line™ guarantees consistent and precise filling. Additionally, the system's design makes it versatile, allowing quick changeovers to accommodate different container types with minimal downtime. Suitable for R&D operations and pilot-scale sterile production, it features automatic or semi-automatic No-Touch-Transfer procedures to minimize human intervention.

Sterile robotic filling for ready-to-use vials and syringes

Automation

In pharmaceutical manufacturing, ensuring sterility and precision in filling dry powders into devices is crucial. Challenges include preventing contamination, ensuring accurate dosage, and maintaining containment to meet safety standards.
<h2>Automate powder filling and capping under containment</h2>
The Dry Powder Filling Isolator by Comecer provides a fully automated solution for filling and capping dry powders in a controlled environment. Featuring a compact footprint, the system comprises four distinct chambers: a pre-chamber for introducing empty devices, a chamber for cap insertion, the main filling chamber, and a pre-chamber for outputting filled devices. The isolator achieves OEB4 containment levels, ensuring high safety standards. It operates with three distinct powder dosing heads for flexibility and precision in dosing. An integrated scale performs 100% weight checks, rejecting non-compliant products. The solution includes automated Wash-In-Place for the entire process chamber using spray guns, and controlled capping by robotic arms with grippers, making it highly reliable. Comecer ensures efficiency and compliance with stringent regulatory requirements.

Dry powder filling isolator for cgmp production

In radiopharmaceutical production, ensuring sterile conditions and precise dosage is paramount. Inefficient handling of radioactive substances poses significant safety and compliance challenges within GMP standards.
<h2>Combine synthesis and dispensing in sterile conditions</h2>
The BBST COMBO Hot Cell from Comecer is a specialized synthesis and dispensing hot cell designed for radiopharmaceutical production. This system integrates a shielded housing for synthesis modules with a fractionation system, all maintained under cGMP-compliant sterile conditions. Featuring a main shielded chamber (dispensing area) with Class “A LAF” by a combined system “air tight - laminar flow,” the unit includes a pre-chamber (Class B), a shielded synthesis area (Class B), and a solid and liquid waste collection system. Advanced functionalities such as airtight connections for radioactive fluids, high sensitivity tele-pliers, and an automatic pressure adjustment system enhance operational safety and efficiency. The touch screen controls for both the hot cell and dispensing system simplify operation, while the dose calibrator (available in 2 Ci or 20 Ci versions) ensures accurate dosage. VPHP connections and a semi-automatic bubble point test (touch screen controlled) add further convenience and compliance with sterilization standards. Equipped with the Illuminate™ MI platform, this hot cell offers real-time performance data to optimize production processes.

Synthesis and dispensing hot cell for radiopharmaceuticals

Synthesis

Handling beverage containers and bins in high-capacity production lines can present challenges, such as ensuring precision and efficiency, while also maintaining safety standards. The complexity increases with the need to manage varying container types and configurations in a fast-paced environment.
<h2>Automate and optimize container handling</h2>
The CFT Group offers custom-engineered robotic handling systems designed for trays, bins, kegs, and other containers. These systems include specialized models like the Robokeg, Loading/Unloading Robots, and Bins Dumper, which deliver targeted solutions for specific tasks. The Robokeg model features keg-seizing heads for handling multiple kegs, making it ideal for high-speed beverage lines. Loading/Unloading Robots excel in autoclave sterilization production lines, managing cans, glass jars, pouches, and tin plates with a customized vacuum gripper. The Bins Dumper is engineered for efficient bin emptying, using self-adapting gripping tools to handle various bin sizes. Each system is equipped with reliable components, easy-to-install modules, and advanced technology like 3D vision modules for automated recognition and 6-axis movement to ensure precise, efficient operations. These robots are suitable for numerous industries including beverage, fruits, vegetables, and more.

Robotic handling systems for beverage containers and bins

Unloading

In various industrial sectors, such as food processing, efficient and flexible packaging systems are crucial for maintaining production speed and product integrity. Handling multiple bag and pouch formats without significant downtime or manual intervention remains a persistent challenge.
<h2>Automate and streamline your packaging process</h2>
The robotic case packers by CFT Group offer a custom-designed, fully automated solution for positioning bags and pouches inside different carton formats. These packers can manage multiple bag formats simultaneously, with the ability to handle weights up to 10 kg. They are equipped with an automatic head change system, ensuring seamless operation based on production needs. Featuring a 3D vision module for automatic recognition and a 6-axis robot for precise placement, these packers maximize efficiency. The modular design allows for easy scalability by adding more robots to meet increased production demands. Electrical panels are fully enclosed within the structure, enhancing safety compliance. This technology is suitable for the fruit, vegetable, tomato, and sauce industries, capable of handling up to 2,400 containers per hour.

Robotic case packers for bags and pouches

Industrial plants frequently face the challenge of efficiently handling various types of containers such as pouches, cans, jars, and bottles. Manual operations can lead to inconsistencies, unnecessary labor costs, and frequent downtime.
<h2>Automate container palletizing with precision</h2>
The robotic palletizers by CFT Group excel in automating the palletizing process for diverse container types, including bottles, cans, jars, and pouches. These palletizers offer seamless integration with existing production lines, enhancing workflow efficiency. The robotic systems are designed to adapt to different container sizes and shapes, delivering consistent and precise placement, which minimizes errors. They come equipped with specialized grip heads like vacuum, pneumatic bells, and magnetic types, with lifting capacities ranging from 200 kg to 500 kg based on the model. These robots operate at various max capacities, from 3 cycles/min to 8 layers/min, ensuring they meet the demands of high-volume production environments. Industries such as beverage, dairy, edible oil, and other food sectors will find these palletizers particularly beneficial.

Robotic palletizer for material handling

In industries such as fruits, tomato, and vegetables, efficient material handling is essential for maintaining workflow and productivity. Traditional manual or semi-automatic depalletizing can be time-consuming and prone to errors. This necessitates the need for a reliable and precise automated system.
<h2>Optimize material handling with robotic precision</h2>
The CFT 808 from CFT Group is a robotic depalletizer designed to meet dynamic industry requirements with high efficiency. It offers precision, speed, and adaptability in handling bins, operating at a maximum capacity of 4 cycles per minute. The system is built with a lateral grip head capable of lifting up to 150 kg, ensuring accurate and consistent product placement. Customizable workflows allow the robot to adapt to specific production requirements and changing scenarios. Additionally, its compact design optimizes floor space, making it suitable for various warehouse layouts. Industries such as fruits, tomato, and vegetables will find this system particularly beneficial due to its ability to integrate seamlessly with existing processing and packaging lines.

Robotic depalletizers for bins

In industrial assembly and packaging lines, the demand for precision and efficiency is paramount. Systems that ensure consistent handling and positioning of products are essential to maintain productivity and reduce error rates.
<h2>Ensures precise product handling and positioning</h2>
The SP by CAM Packaging is an advanced robot manipulator designed for intermittent motion machines. This equipment significantly enhances the accuracy of product handling and placement. The manipulator operates seamlessly with packed products, providing consistent and reliable performance. It can manage a diverse range of sizes, making it suitable for various applications. The compact machine layout allows easy integration into existing production lines. CAM Packaging's SP manipulator stands out due to its stable operational flow, ensuring minimal downtime and maintenance requirements.

Robot manipulator for intermittent motion machines

Packaging

In the packaging industry, there is often a need to automate tasks such as sorting, aligning, mixing, and loading products. Traditional manual processes can be time-consuming and inefficient, requiring a more streamlined and high-performance solution.
<h2>Automate sorting, aligning, and loading tasks</h2>
The SERVOFEED PF800 from Buhmann Systeme is a versatile robot module designed for a variety of packaging tasks. Depending on the specific requirements and automation tasks, the PF800 can be equipped with different types of robots, such as delta robots for fast pick-and-place operations commonly used in the confectionery industry. This robotic cell can automate manual workstations to increase the degree of automation, providing efficient solutions for sorting, mixing, aligning, and loading diverse primary packaged products like thermoformed packs, pouches, cups, bottles, and blisters, as well as empty or filled packages. The module can function as a stand-alone unit or be connected in series to form a complete automation line, fitting seamlessly between filling machines, final packaging machines, and palletizing systems. This flexibility makes it suitable for various industrial applications.

Robot module for aligning sorting and loading products

In secondary packaging operations, efficiently automating the handling and loading process can significantly reduce labor costs and production time, while ensuring consistent product placement. This is particularly critical for industries dealing with high-speed bag applications, where precise and adaptable solutions are required.
<h2>Automate bag handling and tray loading</h2>
The Spider 100 Case Packer by BluePrint Automation (BPA) fully automates the handling and horizontal loading of cases and trays. Equipped with BPA’s robotic platform, it includes dedicated handling components tailored to your specific needs, such as the patented SmartTrak system for high-speed bag pre-collation and end-effector. Its smart construction simplifies changeovers, allowing for easy adaptation to future packing requirements. Cases or trays can be introduced manually or pre-erected automatically. The machine's smart transport system fits any customer layout, providing flexibility in various production environments. The ergonomic and open design ensures easy access and maximizes process oversight. Built from high-quality components, the robust construction of the Spider 100 minimizes maintenance needs and enhances the continuity of your packing process.

Horizontal case packing and tray loading

Rinsing

In facilities handling a high throughput of flexible bags, the challenge is often efficient case packing without taking up additional floor space. This is especially true for industries dealing with product packaging in both vertical and horizontal orientations.
<h2>Automatically erects and packs cases</h2>
The CubeMaster 300i by BluePrint Automation is a case packing system designed for optimal space utilization and efficiency. Unlike other systems, the CubeMaster 300i includes an integrated robotic case erector, which automatically loads blank cases and ensures they are square before packing. The system operates both vertically and horizontally, which provides versatility in packing methods. This case packer accommodates fresh or frozen vegetables, IQF chicken, beef, seafood, and dairy products, among others. The unique feature of the integrated erector not only boosts operational efficiency but also eliminates the need for costly mezzanines by optimizing floor space.

Flexible bag case packer with integrated case erector

Creating variety packs that combine multiple flavors or styles in a single tray or carton can be challenging due to different shapes, sizes, and product counts. Manually handling these tasks often leads to inefficiencies and errors, especially when dealing with unbalanced product counts or needing minimal changeover time.
<h2>Automatically sort and pack various product styles</h2>
The Vision Guided Variety Pack Solution from BluePrint Automation is designed to automate the process of creating variety packs. Using an integrated vision system, this solution inspects and verifies the quality of each product before it enters the robot's working envelope. Each product flavor or style is fed through separate infeeds, allowing the robot to accurately re-orient and place each item into its designated container. This system is expandable, accommodating any product count and allowing for loading of unbalanced product counts. It handles naked and packaged products, including chocolates, other confectioneries, granola bars, and cookies. With pick & place rates of 140+ per minute using a single robot, this system ensures high throughput and efficiency. The modular design allows for higher product rates with multiple pick grippers or robots. The flexibility and minimal changeover time make it ideal for various production environments.

Vision-guided variety pack solution for confectioneries

In pharmaceutical production, ensuring containers are efficiently and accurately loaded into nests and tubs is crucial for maintaining product quality and process reliability. Handling variable container sizes without frequent machine adjustments is a common challenge.
<h2>Automates container loading and placement</h2>
The CombiSys MEC 80106 by Bausch Stroebel is a highly efficient system designed to automate the loading of processed containers into nests and tubs. This system uses compact holders with suction capabilities that pick up filled and closed containers and place them back into waiting nests. The holders have variable distances, allowing processing of containers with various size ranges (diameters from 7 to 47 mm and heights from 35 to 100 mm) without requiring modifications. The loaded nests are subsequently placed into tubs automatically. It features a modular design with standardized components, ensuring optimal laminar air flow and high process reliability, and is suitable for use in Restricted Access Barrier Systems (RABS) or isolators. The system can handle up to 12,000 items per hour, making it suitable for large-scale pharmaceutical operations. Additional features include easy centralized operation, a compact design, and short set-up times, with optional extras like a service portal vision system and various checking and alarm devices.

Automated container loading system for ampoules and syringes

When labeling insulin pens, ensuring maximum positioning accuracy and gentle handling is paramount. The process demands seamless, continuous operation to avoid any pen-to-pen contact and maintain high production quality.
<h2>Ensures precise label alignment and gentle transport</h2>
The EOM 1025 from Bausch+Ströbel is designed specifically for labeling pens, such as those for self-medication, with unmatched positioning accuracy. It features a modular label dispenser compatible with intermittent-motion and continuous-motion printing systems. This system ensures precise and gentle labeling, avoiding any pen-to-pen contact, and offers an optional robot-assisted pen removal from delivery trays. Enhanced reliability is achieved through various optional checking devices, including label code scanners and image processing systems for thorough inspection. Convenience is further provided with easy and centralized operation, short set-up times, and the option to integrate additional coding systems and transport chains. This system is particularly suited for the pharmaceutical industry where accuracy and delicate handling are critical.

Labeling system for insulin pens

In pharmaceutical and biotech manufacturing, handling Ready-To-Use (RTU) containers efficiently is crucial. Traditional manual processes can be time-consuming and prone to contamination, posing a challenge to maintaining sterility and throughput rates.
<h2>Efficiently open tubs and denest Rtu vials</h2>
The DDM 9105 is a fully automatic module by Bausch Stroebel for opening tubs and denesting RTU vials. The tubs are opened using a heating frame, which applies heat to loosen the adhesive bonds securely. This method ensures a particle-reduced process, optimized for laminar airflow. Once opened, a second robot removes the RTU vials and transfers them for further processing. It can handle up to 60 tubs per hour and supports nested containers ranging from 0.5 to 50 ml. Designed with a mobile, space-saving structure, the module is ideal for use in isolators and guarantees optimal laminar air flow and centralized operation.

Automatic tub opening and denesting module

In the production of pharmaceuticals, food, chemicals, and plastics, precise dosing of raw materials in micro quantities is critical. Manual weighing can be labor-intensive and error-prone, especially when dealing with hazardous materials.
<h2>Automate dosing for precise and reproducible results</h2>
The AZO RoLog® is a robotic system designed for the automatic dosing of bulk solids in micro quantities ranging from 100 g to 5 kg. Featuring a flexible, modular structure, this solution allows for the variable dosing of numerous raw materials. The system ensures consistent formulation accuracy and is enclosed within a safety cage, providing complete protection for both the product and the operator. The robot doses raw materials accurately and efficiently, prepared by the automation range in dispensing and storage units. With continuous traceability and a shielded work envelope, it enables safe handling of critical raw materials without operator contact. The system supports 24/7 production and can be integrated into an overall logistics system for enhanced efficiency.

Robotic dosing system for accurate micro quantities

In biopharmaceutical manufacturing, scaling up production while maintaining sterility is crucial. Traditional manual filling methods often fall short in meeting regulatory standards and efficiency requirements, particularly for advanced therapy medicinal products like cell and gene therapies.
<h2>Automate aseptic filling with controlled environment</h2>
The Crystal® L1 is an advanced aseptic filling line designed by Aseptic Technologies. It integrates a robotic platform with an active Restricted-Access Barrier System (RABS), providing a controlled and sterile environment. This system is ideal for scaling up the production of pharmaceuticals, including biotechnological and medicinal products. The Crystal® L1 is compact and capable of processing up to 500 AT-Closed Vials® per hour, with filling volumes ranging from 0.1 ml to 50 ml. It employs high dosing accuracy and is equipped with single-use materials, minimizing cross-contamination and changeover times. Installed and qualified in one week, it complies with CFR 21 part 11 regulations, making it suitable for cGMP manufacturing and ensuring high-quality production standards.

Aseptic filling line for biopharmaceuticals

Packaging multiple snack bags into a single pack efficiently while ensuring minimal material waste can be challenging in the food industry. Ensuring that collated snack packs remain intact during the wrapping process adds another layer of complexity.
<h2>Efficiently pack multiple snack bags</h2>
The Pakasnax multipack wrapping system by AMP Rose is a horizontal form fill and seal system specifically designed for multipacking products such as crisps, popcorn, and other snacks. This system addresses key challenges, like maintaining the collation of snack packs and minimizing wrapping material waste. Its film folding box is designed to control product collation during transfer to the longitudinal sealing area, ensuring tight and secure wrapping. Featuring both unheated and heated rollers, the machine achieves efficient sealing without stretching the wrapping material. Active sensors ensure the end crimp jaws do not destroy misaligned primary bags, allowing them to be recycled. With a capacity of up to 100 packs per minute and the ability to handle reels up to 800mm in width, this machine is ideal for high-volume operations. Optional features like automatic reel splicing and pack-tamping units further enhance efficiency. Additionally, robotic loading systems can be integrated for fully automatic packaging processes.

Multipack wrapping system for snacks

In the bakery industry, producing large volumes of consistent, high-quality English muffins poses unique challenges. This includes ensuring precise dough temperature, gentle handling, and efficient processing, all while maintaining energy efficiency and sanitation standards.
<h2>Produce large volumes of consistent english muffins</h2>
The English Muffin Production Systems from AMF Bakery Systems, developed in partnership with Sugden, Ltd., provide an optimized, turnkey solution. These systems can produce up to 26,000 units per hour, featuring an insulated griddle that reduces energy consumption by up to 20% and individual servo drives for better control. The MuffinFlex Divider & Rounder ensure accurate scaling, while the Open Frame Mixer maintains the precise temperature range needed for optimal results. Designed for ease of maintenance and sanitation, these systems include tool-less removal for certain components and flexible configurations. Additional components such as the Vesta Spiral Cooler and the VersaLoader Robotic Product Loader further enhance efficiency and product handling.

English muffin production system

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

In industrial food processing environments, efficiently managing the staging, de-stacking, and presentation of racks is crucial to maintaining workflow. The challenge involves handling large volumes while ensuring reliability and continuous operation.
<h2>Efficiently de-stack and present racks</h2>
The Presentation Robot PRO 2 from ALPMA Alpenland Maschinenbau is designed for the stacking and presenting of racks in a seamless workflow. Capable of handling a maximum stack height of 2200 mm, the system can perform up to 5 de-stacking cycles per minute. It features an integrated de-stacker for groups of three racks, allowing for continuous operation without interruption. The PRO 2 can boost productivity by up to 20%, thanks to its nominal performance of 80 cycles per minute. ALPMA's robust engineering ensures reliable performance, minimizing downtime and maintenance needs.

Robotics

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