Feeding isolator for liquid preparation in pharmaceuticals

Ensure precise and contamination-free preparation of liquid pharmaceuticals with advanced isolation, safeguarding accuracy in weighing, batching, and feeding processes.

Performs Freeze Drying and Sterile Filling

Truking Technology Limited offers a comprehensive Pharmaceutical Freeze Dryer and Filling Line System that excels in integrating both freeze drying and sterile filling processes. What sets this equipment apart is its ability to maintain precise moisture control, crucial for producing vaccines, lyophilized drugs, and pre-filled syringes. The system utilizes a robust multi-stage production process, capable of handling both batch and continuous operations. It caters to a wide range of applications, including the biotech and pharmaceutical sectors, effectively preparing injectable ampoules and diagnostic test reagents.

The system is engineered to support high-throughput demands, offering seamless automation through a PLC-controlled interface with remote monitoring capabilities for optimal plant integration. Energy efficiency is a hallmark, featuring optimized motor controls that significantly reduce energy consumption. Constructed from high-grade stainless steel, it ensures corrosion resistance while adhering to stringent GMP and FDA standards for compliance in pharmaceutical manufacturing environments.

Cleaning is simplified through an integrated CIP system that supports quick, contamination-free maintenance. Truking’s engineering support allows customization in processing parameters, ensuring the system meets specific production requirements.

Benefits

  • Ensures product integrity with precise moisture control in critical pharmaceutical processes.
  • Minimizes operational costs with energy-efficient design reducing power consumption.
  • Meets regulatory compliance with GMP and FDA-approved construction.
  • Enhances production flexibility with customizable settings for diverse applications.
  • Simplifies maintenance and cleaning, reducing downtime with integrated CIP system.

General


Applications
Injectable,Softbag production,Lyophilization production,Bfs production,Diagnostic reagent filling,Pre-filled syringe production,Ampoule production,Chinese traditional medicine,Oral preparation
End products
Vaccines,Lyophilized drugs,Softbag iv solutions,Injectable ampoules,Bottled bfs pharmaceuticals,Pre-filled syringes,Diagnostic test reagents,Oral tablets,Herbal medicine extracts
Steps before
Extraction,Concentration,Purification,Separation
Steps after
Sterilization,Packing,Inspection,Tablet Pressing
Input ingredients
powder products,liquid preparation,samples,raw materials
Output ingredients
freeze dried products,ampoules,vials,sealed soft bags,glass bottles,plastic bottles,bioengineered products,sanitary vessels,oral liquid products,solid preparations,traditional Chinese medicine,sterilized packages
Market info
Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.

Technical Specifications


Automation
PLC-controlled
Batch size
Varies by requirement
Capacity
Customizable
Filling speed
Depends on filling line type
Filling volume
Adjustable
Cooling temperature
Adjustable
Cycle time
Adjustable
Feed type
Powder
Explosion-proof
Compliant
Isolator
Available for sterility

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Integrated steps
Auto Loading,Unloading
Lyophilization
Freeze Dryer
Explosive environment compatibility
Explosion-proof requirements met
Automation integration
SCADA compatible

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Modular design
Yes
HMI Type
Touchscreen
Explosion-proof options
Available
Configuration options
Customizable