300l stainless steel dual-jacketed reactor for winterization
Enhance your extract processing with precision temperature control using a dual-jacket system, ensuring optimal conditions for purity and quality in your batch production operations.
Mixes, Heats, Cools, and Filters Liquid Formulations
The Winterization Package—300L 316L SST Dual-Jacketed Reactor with Pump from Across International specializes in precise thermal control for processing high-value liquid formulations. Constructed with pharmaceutical-grade 316L stainless steel, this reactor is ideal for applications ranging from biopharmaceuticals and fine chemicals to essential oils and botanical extracts. The dual-jacketed configuration allows for efficient heating and cooling, optimizing energy use while maintaining product integrity. With its integrated vacuum pump, the system enhances condensation and filtration capabilities, essential for separation processes in sterile environments. Designed for batch operation, the reactor features an electropolished interior to minimize contamination risks and improve cleaning efficiency. Easily customized with a wide array of impeller and stirrer configurations, it integrates seamlessly into existing pharmaceutical and chemical processing lines, ensuring compliance with industrial standards and operational flexibility.
Benefits
- Enhances product consistency and quality through precise temperature control.
- Reduces energy costs with efficient dual-jacketed heating and cooling systems.
- Facilitates quick and thorough cleaning, limiting contamination risks.
- Offers customization options to integrate seamlessly into diverse production lines.
- Complies with industry standards, ensuring safe operations for sensitive applications.
- Applications
- Chemical processing,Liquid formulations,Fine chemicals,Semiconductor materials,Nutraceuticals,Biopharmaceuticals,Distillate production,Food and beverage processing,Plant-based extracts,Pharmaceutical powders,Essential oils
- End products
- Antiseptic solutions chemical processing: surfactants,Ginseng extract,Omega-3 oils,Photoresists,Protein concentrates pharmaceutical powders: antibiotic powders,Cbd distillate,Biopharmaceuticals: monoclonal antibodies,Vitamin-enriched syrups plant-based extracts: cannabis oil,Injectable solutions,Intermediates for dyes,Active pharmaceutical ingredients (apis),Cell culture media,Solvents,Chemical reagents food and beverage processing: flavor emulsions,Excipient blends essential oils: lavender oil,Beverage concentrates,Peptide solutions fine chemicals: specialty polymers,Eucalyptus oil liquid formulations: cough syrups,Terpene profiles semiconductor materials: silicon wafers,Green tea extract distillate production: cannabis distillate,Catalyst solutions nutraceuticals: herbal extracts,Peppermint oil,Dopant solutions
- Steps before
- Purification,Ingredient Mixing,Heating,Preparation of Solvent
- Steps after
- Filtration,Draining,Cooling,Packaging,Sterilization
- Input ingredients
- pharmaceutical grade 316L stainless steel,thermal fluid,compressed air,acetone,ethanol,heptane,hexane,isopropyl alcohol,methanol,pentane
- Output ingredients
- condensed product,distillate,purified liquid
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Material
- 316L Grade Stainless Steel
- Capacity
- 300L
- Stirring Motor Type
- Electric 220V,Pneumatic
- Max Rotation
- 450 rpm (±8%)
- Stirring Motor Power
- 200 Watts
- Pressure Rating
- Center fluid jacket
- Number of Condenser Tubes
- 110
- Temperature Range
- -55°C to +250°C
- Ultimate Vacuum Level
- 1 Torr
- Drain Port Size
- 6" tri clamp
- Cooling Options
- Ai C30 Chiller,-30°C/-22°F
- Condenser style
- Shell and tube heat exchanger
- Agitator Structure
- Propeller,3-blade,dual-layer
- Collection Tank Options
- 20L x 2,50L x 1,100L x 1
- Temperature Sensor Display
- BOOST.TTA.0101,-200C to 480C
- Sealing Gasket
- Food grade Viton
- Outer Insulation Jacket Material
- 304 Grade Stainless Steel
- Batch vs. continuous operation
- Batch
- Working mechanism
- Dual-jacketed reactor with electric and pneumatic stirring options
- Automation level
- Manual / PLC
- Cleaning method
- CIP / SIP
- Integrated steps
- Heat exchange and condensation
- Biological compatibility
- Pharmaceutical grade
- Cleanability
- High,due to electropolished finish
- Corrosive resistance (e.g. acids)
- Stainless steel 316L
- ETL certification
- UL and CSA standards
- Pneumatic motor approval
- Approved for use with Acetone,Ethanol,Heptane,Hexane,Isopropyl Alcohol,Methanol,Pentane
- Reactor Volume
- 300L
- Material
- 316L Grade Stainless Steel
- Tank Shape
- Dual-Jacketed
- Machine Footprint (Assembled Dimensions)
- 51" x 47" x 81" (WxDxH)
- Collection Tank Options
- 20L x 2 or 50L x 1 or 100L x 1
- Condenser Style
- Shell and Tube Heat Exchanger
- Number of Tubes in Condenser
- 110
- Drain Port Ground Clearance
- 19.5 inches
- Main Mounting Frame
- Heavy duty 2.5 x 2.5" 304 Grade Stainless Steel
- Machine Shipping Weight
- 770 Lbs / 990 Lbs
- Control Panel
- Integrated Stirring Motor Controller
- Customizable Lid
- Yes
- Ports
- Top 12",Bottom 6"
- Sealing Gasket Material
- Food Grade Viton
- Finish
- Matte Finish Stainless Steel
- Additional Features
- Built-in flashlight,Swivel casters
- Reactor Vessel
- Dual jacketed,non-filtered / Dual jacketed,with filter assembly
- Chiller for Top Condenser
- No chiller / Ai C30 30L/min 40L vol chiller
- Vacuum Setup
- Various pump options (Welch,Ulvac,Agilent,Edwards)
- Customization of Lid
- Customizable lid for various applications