Ultrasonic pre-washing system for large infusion glass bottles
Optimize your cleaning process with an ultrasonic pre-washing system designed for efficiency and precision, ensuring glass bottles are free from contaminants prior to sterilization and filling.
Pre-washes and Ultrasonically Cleans Large Infusion Bottles
The Large Infusion Ultrasonic Pre-washing Machine from TRUKING Technology is engineered to enhance cleanliness in pharmaceutical manufacturing processes, specifically for large glass infusion bottles ranging from 30 to 500ml. Equipped with cutting-edge ultrasonic technology, this machine effectively removes difficult dust and particles from both the interior and exterior of bottles, ensuring high purity standards. It operates through a unique CNC integration approach, providing precise coupling and seamless integration with existing production lines.
Ideal for applications in biopharmaceuticals and pharmaceuticals, including vaccines, antibiotics, and IV fluids, it ensures bottles are thoroughly pre-washed before sterilization. With a processing capacity that adapts to continuous and high-speed operation, the machine offers flexibility with its mechanical-electrical integrative control, functioning both stand-alone and inline.
The machine incorporates an efficient water recycling system and dedicated nozzles to prevent cross-contamination, maintaining compliance with stringent cGMP and FDA regulations. Its ultrasonic cleaning, combined with star-wheel transmission, guarantees stable bottle handling during the process. Furthermore, customization options and comprehensive engineering support ensure the machine meets specific production demands, contributing to efficient line integration and reduced operational downtime.
Benefits
- Enhances product purity by thoroughly removing stubborn contaminants with ultrasonic cleaning.
- Increases operational flexibility with adaptable processing for glass bottles from 30 to 500ml.
- Minimizes production costs through efficient water and utility use supported by a recycling system.
- Ensures seamless integration with high-speed production lines via mechanical-electrical control.
- Meets stringent industry standards with GMP and FDA-compliant design, ensuring regulatory compliance.
- Applications
- Liquid formulations,Pharmaceutical tablets,Oral preparations,Lyophilization production,Biopharmaceuticals,Large volume oral liquid,Traditional chinese medicine,Injectables,Bfs production,Soft bag production,Pre-filled syringe production,Ampoule production,Diagnostic reagents
- End products
- Large volume parenterals,Vaccines,Nutritional supplements,Traditional chinese herbal extract capsules,Serum vials,Antibiotics,Cough syrups,Single-dose oral medication packs,Pre-filled insulin pens,Diagnostic test kits,Herbal supplements,Iv fluids,Ophthalmic solutions,Reconstitution syringes,Infusion therapies,Lyophilized powders,Effervescent tablets,Ampoules for biologics
- Steps before
- Pre-washing,Rough Washing,Initial Cleaning
- Steps after
- Drying,Sterilization,Inspection,Packaging
- Input ingredients
- large infusion glass bottles,syrup bottles,large-capacity glass bottles,water for injection (WFI),cleaning media,ultrasonic technology
- Output ingredients
- cleaned glass bottles,sterilized glass bottles
- Market info
- Truking is known for manufacturing engineered-to-order pharmaceutical equipment, specializing in liquid and solid preparation systems. They have a strong reputation for innovation and quality in the pharmaceutical machinery sector.
- Filling volume
- 30–500 ml
- Automation
- Mechanical-electrical integrative control
- Cleaning method
- Ultrasonic cleaning
- Compliance
- cGMP,GAMP,FDA
- Machine Design
- CNC integrated
- Water Recycle System
- Circulating water tank,water collecting tank
- Ultrasonic Generator Power
- High-power
- Container Type
- Large infusion glass bottles,syrup bottles
- Control Type
- Standalone or in-line operation
- Output Transmission
- Screw conveyor to star-wheel
- Utility Efficiency
- Efficient use of utilities
- Automation level
- Mechanical-electrical integrative control
- Batch vs. continuous operation
- Stand-alone or in line
- Cleaning method
- Ultrasonic cleansing
- Changeover time
- Efficient utility use
- CIP/SIP
- Separate WFI rinsing
- Energy efficiency
- Efficient utility use
- Cycle time
- Efficient fine washing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Machine footprint
- Compact
- Transparent cover for process visibility
- Yes
- Capacity range
- 30–500 ml bottles
- High-power ultrasonic generator
- Included
- Bottle overturning device
- Integrated
- CNC integration
- Yes
- Screw conveyor and star-wheel transmission
- Yes
- Control panel type
- Mechanical-electrical integrative control
- Compact footprint
- Yes
- Integration possibilities
- Standalone or in-line operation
- Ultrasonic generator
- Special high-power for cleaning
- Bottle turning device
- 3D simulation and CNC processed