Blow-fill-seal system for small volume injection production

Ensure precise aseptic liquid packaging with integrated blow-fill-seal technology, streamlining your production line by combining blow molding, filling, and sealing into one seamless operation for enhanced safety and efficiency.

Blows, Fills, and Seals Plastic Bottles

The Plastic Bottle BFS Machine from Shinva integrates blow molding, filling, and sealing into one seamless process for producing sterile liquid products. With its high automation and SmartPack features, it ensures efficient production of small volume injections like vaccine ampoules and sterile saline solutions. This equipment is ideal for pharmaceutical and medical device industries, offering reliable aseptic packaging with processing capabilities tailored to your needs. The BFS machine supports continuous operation under stringent GMP and FDA conditions, providing advanced leak detection and remote monitoring compatibility. Its robust construction in stainless steel options ensures long-lasting performance and minimal maintenance, making it a valuable addition to any facility focused on sterile production.

Benefits

  • Enhances production efficiency by combining blow molding, filling, and sealing in one step.
  • Ensures product safety with integrated aseptic packaging solutions.
  • Minimizes labor costs through high automation and remote monitoring capabilities.
  • Complies with GMP and FDA standards for pharmaceutical and medical products.
  • Provides long-term durability with corrosion-resistant stainless steel construction.

General


Applications
Plastic bottles,Medical devices,Small volume injections,Aseptic liquid packaging,Pharmaceutical equipment,Sterilization products
End products
Antiseptic wipes,Ophthalmic solution dispensers,Sterile nutrient solutions,Single-dose vials,Pre-filled syringes,Medical device components,Intravenous fluid bottles,Sterile saline solutions,Vaccine ampoules,Diagnostic reagents
Steps before
Plastic bottle forming,Liquiofilling,Bottle sealing,Aseptic packing
Steps after
Sterilization,Packaging,Leak detection,Light inspection
Input ingredients
plastic bottle preforms,aseptic liquid,packaging materials
Output ingredients
sealed plastic bottles,small volume injection products,sterilized ampoules
Market info
Shinva is known for manufacturing medical equipment, including sterilization and disinfection devices, radiotherapy products, and diagnostic imaging systems, demonstrating expertise in healthcare solutions and a strong reputation for quality in the medical industry.

Technical Specifications


Automation
High automation level
Performance
Stable performance
Safety
High safety
Packing Technology
Blow-Fill-Seal (BFS)
Production Application
Terminal or non-terminal sterilization plastic bottles
System Integration
Automation and Informatization System
Inspection Type
Automatic Light Inspector for Plastic Ampoule

Operating Characteristics


Automation level
High automation
Working mechanism
Blow-Fill-Seal (BFS) technology
Integrated steps
Forming,Filling,Sealing
Batch vs. continuous operation
Continuous inline process
Safety features
High safety standards

Material Compatibility


Abrasion resistance
High abrasion resistance
Biological compatibility
Suitable for medical applications
Corrosive resistance (e.g. acids)
Corrosion-resistant materials
Cleanability
Easy to clean
Density/particle size
0.5–2.5 g/cm³

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
SCADA / DCS
Customization Options
Leak detection integration
Automation level
High automation
Connectivity
IoT Ready / Industry 4.0
Footprint size
Compact design