Sublimation front monitoring system for freeze drying

Ensure precise control over your freeze-drying process with real-time sublimation front monitoring, optimizing drying phases while maintaining critical product quality attributes and reducing cross-contamination risks.

Monitors Sublimation Front Advancement in Real-Time

The Telstar Sublime is a real-time sublimation front monitoring system designed for pharmaceutical and biotechnology industries. This innovative system employs single-use wireless probes to track the sublimation front temperature interface during freeze-drying. It excels in optimizing cycle development by providing accurate multipoint temperature readings, thus enhancing process understanding and repeatability. Key applications include the production of monoclonal antibodies, lyophilized vaccines, and vitamin tablets. The Sublime integrates seamlessly with automatic loading and unloading systems, reducing logistics complexity and cross-contamination risks. It is fully compliant with cGMP and FDA 21 CFR Part 11 standards, ensuring the highest level of quality control for your operations.

Benefits

  • Enhances process robustness and repeatability with precise real-time monitoring.
  • Simplifies logistics and reduces contamination risks with single-use wireless probes.
  • Supports regulatory compliance with cGMP and FDA 21 CFR Part 11 standards.
  • Improves operational efficiency by integrating with automatic systems.
  • Facilitates accurate cycle development and validation for quality assurance.

General


Applications
Vitamins,Pharmaceutical tablets,Pharmaceutical powder,Biopharmaceuticals,Biological products
End products
Lyophilized vaccines,Monoclonal antibodies,Penicillin tablets,Probiotic supplements,Vitamin c powder
Steps before
Formulation,Dispensing,Vial Loading
Steps after
Unloading,Packing,Quality Control,Storage
Input ingredients
freeze-drying process,vial format,product for primary drying phase
Output ingredients
sublimation front data,temperature readings,freeze-dried product,process product temperature data
Market info
Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.

Technical Specifications


Temperature Sensors
5 independent sensors
Reading Type
Accurate multipoint temperature reading
Communication
Wireless
Probe Type
Single use disposable probes
Power
Battery-free
System Compatibility
Compatible with fully automatic loading and unloading systems
Vial Compatibility
Compatible with vial format freeze-drying
Control System
Integrated in Freeze-dryers SCADA
Sterilization
Pre-sterilized ready-to-use probes

Operating Characteristics


Real-time monitoring
Enabled
Sublimation front monitoring
Wireless probes
Temperature sensors
5 independent sensors
Automation level
SCADA integrated
Loading and unloading compatibility
Automatic systems
Pre-sterilization
Ready-to-use probes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Vial Format Compatibility
Yes


GMP Compliance
cGMP compliant
FDA Compliance
FDA 21 CFR part 11 compliant

Physical Characteristics


Control panel type
Integrated in Freeze-dryers SCADA
Discharge method
Automatic loading and unloading
Probe type
Single use disposable
Sensor quantity
5 independent temperature sensors

Custom Options


Control panel type
Integrated in SCADA
Integration possibilities
Compatible with vial format freeze-drying