Vial tray loader for pharmaceutical processing

In pharmaceutical manufacturing, handling vials efficiently is critical to maintaining aseptic conditions and preventing damage. Ensuring accurate placement and minimizing handling errors can be challenging without a specialized solution for automatic vial loading into trays.

Automates vial loading with high accuracy

The Hull i-Dositecno TL-100 and TL-200 tray loaders from SP Hull are designed to meet the needs of pharmaceutical processing. These tray loaders accommodate both glass and plastic vials ranging from 2 to 500 mL, placing them into metal, plastic, or cardboard trays in a seamless nested pattern. Available in two models, the TL-100 offers a single tray loader with speeds up to 200 vials per minute, while the TL-200 provides a dual tray loader capable of handling up to 400 vials per minute. An adjustable pusher and menu-driven, PLC-assisted changeover system allow for the processing of multiple vial sizes without needing change parts, enhancing workflow efficiency. Optional camera inspection ensures proper tray loading and automatic vial rejection for inconsistencies, providing consistent and reliable performance ideal for both aseptic and non-aseptic environments.

Benefits

  • Handles multiple vial sizes without change parts
  • Reduces rejection rates with automatic nesting
  • Optional camera inspection for quality assurance
  • Consistent vial placement in trays
  • High throughput with models up to 400 vials per minute