Vial tray loader for pharmaceutical processing
Streamline your vial handling process with a high-speed, flexible tray loader that accommodates various vial sizes without change parts, ensuring efficient loading, nesting, and inspection to reduce breakage and rejection rates.
Loads and Nests Vials into Trays
The Hull i-Dositecno TL-100 and TL-200 Tray Loaders offer pharmaceutical manufacturers and life sciences companies a customizable solution for efficient vial handling. These loaders streamline vial processing by automatically loading and nesting glass or plastic vials into trays for aseptic or non-aseptic conditions. With a throughput of up to 200 vials per minute for the TL-100 and up to 400 vials per minute for the TL-200, they boost productivity while reducing the need for manual intervention. Both models feature a menu-driven, PLC-assisted changeover, eliminating the need for change parts and ensuring flexibility in handling various vial sizes. The system includes optional camera inspection to verify tray loading accuracy and reject vials with inconsistent cap colors or formats—minimizing rejection rates from scratches or breakages. Designed to meet the rigorous standards of pharmaceutical environments, these tray loaders are crucial in processing and packaging operations, ensuring consistent, high-speed automated performance while maintaining product integrity.
Benefits
- Enhances efficiency by accommodating multiple vial sizes without change parts.
- Minimizes product rejection with precise automatic nesting and inspection.
- Increases production speed with high-throughput capabilities up to 400 vpm.
- Reduces operational costs through streamlined, reliable vial handling.
- Ensures workflow safety and consistency in both aseptic and non-aseptic environments.
- Applications
- Glass vials,Plastic vials,Biopharmaceuticals,Life sciences,Aseptic processing,Non-aseptic processing,Pharmaceuticals
- End products
- Monoclonal antibody vials,Therapeutic proteins,Lyophilized pharmaceuticals,Genetic therapy solutions,Injectable medications,Diagnostic test kits,Sterile liquid drugs,Iv drug vials,Biologics packaging,Vaccine vials
- Steps before
- Aseptic Filling,Vial Washing
- Steps after
- Sterilization,Tray Packing,Inspection,Storage
- Input ingredients
- vials,bottles,glass containers,plastic containers,2-500 mL containers
- Output ingredients
- loaded trays,metal trays,plastic trays,cardboard trays,nested vials
- Market info
- Automation
- PLC-assisted
- Loading Speed
- 100–200 vpm (TL-100),70–400 vpm (TL-200)
- Vial Range
- 2–500 mL
- Tray Size
- Varies based on model
- Changeover
- No change parts required
- Container Material
- Glass/Plastic
- Tray Loading
- Automatic nesting
- Inspection
- Camera inspection (optional)
- Output Capacity
- Up to 200 vpm (TL-100),up to 400 vpm (TL-200)
- Vial loading rate
- Up to 400 vpm
- Automation level
- PLC-assisted
- Changeover capability
- Menu-driven
- Multi-size handling
- No change parts needed
- Tray loading pattern
- Nested
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Glass / Plastic
- Footprint
- Customizable
- Vial capacity (TL-100)
- Up to 200 vials per minute
- Vial capacity (TL-200)
- Up to 400 vials per minute
- Vial/bottle size range
- 2-500 mL
- Material type
- Glass/Plastic
- Tray type
- Metal/Plastic/Cardboard
- Pusher adjustment
- Adjustable
- Vial diameter compatibility
- 2-500 mL
- Tray Loader Type
- Single / Dual
- Operating Speed
- 200 vpm / 400 vpm
- Tray material compatibility
- Metal / Plastic / Cardboard
- Changeover method
- Menu-driven,PLC-assisted