Robotic syringe filling system for sterile pharmaceutical production
For high-precision liquid dosing in sterile environments, this robotic filling system ensures accurate, contamination-free syringe, vial, and cartridge production with unparalleled efficiency.

Fills and Stoppers Syringes, Vials, and Cartridges
The Hull i-Dositecno RF Flex-Line Robotic-Syringe Filler System is an advanced fill-finish solution designed for pharmaceutical and life sciences applications. It employs precise Stäubli robotics for accurate transport and filling of syringes, vials, and cartridges in sterile, clean-ready SCF tubs, ideal for products like vaccines and insulin syringes. The system achieves a high throughput of up to 4,000 units per hour, maintaining stringent GMP, Annex 1, and 21 CFR Part 11 compliance with integrated IQ/OQ validation packages. Automation is streamlined via Siemens or Allen Bradley PLC-controlled servo motors, allowing for precise control over output rate and fill parameters. The equipment’s construction in premium stainless steel ensures durability and features such as an aseptic dosing system with peristaltic and rotary piston pumps for exceptional accuracy. Moreover, it supports complete line integration with other processing equipment, offers versatile configuration options, and includes a robust CIP/SIP for efficient cleaning and maintenance. The system is also engineered for minimal footprint and maximum access, ensuring ease of use and adaptability in high-speed, continuous production environments.
Benefits
- Enhances production efficiency with up to 4,000 units per hour throughput.
- Ensures product integrity and compliance with 100% in-process weight checks.
- Minimizes contamination risk with cleanroom-ready, sterile operational design.
- Offers flexible integration with existing production lines for seamless operation.
- Reduces processing variability with precise servo-driven filling and stoppering.
- Applications
- Liquid formulations,Diagnostic kits,Injectables,Nasal sprays,Pharmaceuticals
- End products
- Insulin syringes,Chemotherapy injectables,Vaccines,Influenza nasal sprays,Antibiotic syringes,Covid-19 diagnostic kits,Antiviral liquid formulations,Hormone replacement therapy injectables,Allergy test kits,Decongestant nasal sprays
- Steps before
- Vial washing,Sterilization,Depyrogenation,Preparation of RTU components
- Steps after
- Capping,Lyophilization,Freeze drying,Packing,Product inspection
- Input ingredients
- syringes,cartridges,microvials,vials,SCF tubs,RTU components
- Output ingredients
- filled syringes,filled cartridges,filled microvials,filled vials,stoppered products,capped products
- Market info
- Accuracy
- Exceptional accuracy and precision
- Capacity
- Up to 4,000 units per hour
- Compliance
- 21 CFR Part 11 compliant
- Compliance
- cGMP compliant
- Compliance
- Annex 1 compliant
- Automation
- PLC-controlled
- Filling method
- Aseptic dosing system
- Material
- Premium stainless steel
- Change parts
- Syringes,vials,cartridges,microvials
- Robot type
- Stäubli Stericlean robot
- Transport system
- Servo-driven linear transport
- Decontamination
- Hydrogen peroxide compatible
- Pick and Place
- Up to 2-channel
- Filling nozzles
- Up to two nozzles
- Working mechanism
- Robotic-assisted filling
- Integrated steps
- Filling,stoppering,capping
- CIP/SIP
- Available options
- Batch vs continuous operation
- Batch
- Changeover time
- Minimal due to flexible configuration
- Automation level
- Fully automated with PLC control
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Biological compatibility
- Pharmaceutical-grade
- Compact footprint
- Wall-mountable
- Control panel type
- Siemens or Allen Bradley PLC-controlled
- Discharge method
- Servo-driven linear transport
- Construction Material
- Premium stainless steel
- Control panel type
- Siemens/Allen Bradley PLC
- Integration capability
- Compatible with vial washers,sterilization tunnels,freeze dryer systems
- Pick and place channels
- Up to 2-channel for stoppers,tips,and caps
- Nozzle configuration
- Up to two filling nozzles
- Footprint
- Wall mountable
- Compatibility with container types
- Syringes,vials,cartridges,microvials
- Cleanroom compatibility
- Cleanroom ready